Double Deck Drilling Fluids Shale Shaker

Do you know the Double Deck Drilling Fluids Shale Shaker ? Now Let’s talk the avantages and disadvantage of it.

drilling fluids shale shaker
drilling fluids shale shaker

Advantages of Double Deck Drilling Fluids Shale Shaker:

  1. For the same API size and the same area bottom shale shaker screen,double deck shale shaker can treat a bigger capacity. The wide-meshed shaker screen on top deck can separate most big size solids before the mud enter into the bottom deck. It greatly reduce the load of bottom shale shaker screen.
  2. For the same API size and the same screen area shaker screen,double deck shale shaker can separate the drilling mud or drilling cuttings more dryer. As there are 2 times shale shaker separation.

Disadvantages of Double Deck Drilling Fluids Shale Shaker:

The double deck shale shaker have advantages of bigger advantage and dryer separation result, but it has some difficult to change shale shaker screen. And the cost of replacement shaker screen also higher, as there are 5 each shaker screen for a shale shaker.

Shale Shaker
Shale Shaker

Shale shaker for solids control are devices that remove drill cuttings from the drilling fluid while circulating and drilling. There are many different designs and research into the best design is constantly ongoing since solids control is vital in keeping down costs associated with the drilling fluid. The basic design consists of large, flat sheets of wire mesh screens or sieves of various mesh sizes that shakes or vibrates the drill cuttings, commonly shale shaker, across and off of the screens as the drilling fluid flows through them and back into the drilling fluids processing system, often called a mud system. This separates the drill cuttings, often called solids, from the drilling fluid so that it can be recirculated back down the well bore.

In oilfield industry, linear motion shale shaker are widely used for drilling mud solids control of oil gas well drilling for rig.

Kosun- China Solids Control Leader&Drilling Waste MangementExpert

Advantages of KOSUN LS and ES Shale Shakers

Based on a combination of innovative design and highly advanced technology, KOSUN shale shakers allow high throughput capacities to be achieved in a compact machine design. These features facilitate the layout and design of the complete shale shaker for mud system. Shaker dimensions can be significantly reduced, ensuring low investment costs and saving space for other oil tools, especially for offshore drilling plant.

KOSUN S™ series Shale Shakers family consist of linear motion (LS) shale shakers and Balanced Elliptical Motion (ES) Shale Shakers.

Shale Shakers
LS Shale Shakers

KOSUN  LS Shale Shakers  are  ideal  for high-capacity processing and the compact and easy-to-service design makes them a perfect choice for fast conveyance and heavy loading in tough drilling conditions. When drilling top-hole sections  or  while  heavy-volume  solids  are encountered, in these intervals, shakers are required to generate high G-forces to effectively move high-capacity drilled solids across the screens.

ES Shale Shakers
ES Shale Shakers

KOSUN  ES Shale Shakers are the best choice for max retention time and frequency for highly need of dryer drilled cuttings in light-loading drilling conditions. The unique balanced elliptical basket and  easy-to-service  design  makes  them  a wonderful choice for reducing solids control operation  cost.  When  faced  with  gentle light-loading drilling fluids, the ES shakers are required to reduce G-forces and maintain longer screen residence time, this results in drier solids,better drilling fluid recovery, longer screen life and reduced operating costs.

Advantages of  LS Shale Shakers and ES Shale Shakers:

-High and constant capacity

-Low space requirement

-High machine availability

-Long lifetime

-Reduce NPT(non-productive time)

-Easy replacement of wear and spare parts through

-Hydraulic opening device

-Broad range of applications

-High reduction ratio

-Lower drilling fluids cost

KOSUN shale shakers LS series and ES series are mostly used for the primary, scalping, fine separating and drying stage of soft to medium-hard drilled solids in various drilling fluids, for both oil-based and water based.The KOSUN shale shakers LS series and ES series have a wide field of use as they can easily be matched to changes in production through the proper selection of OPERATION MODE.

Kosun- China Solids Control Leader&Drilling Waste Mangemnet Expert

How to mark shaker screen size?

So many different shale shaker screen, how to verify them? How to mark shaker screen size? For almost screen, we’ll mark the shale shaker screen sizes on the tag or label. On labels, there are screen dimension, API size or mesh sizes.

shale shaker screen
shale shaker screen

Tags of shale shaker screen can be printed on special tag paper, on PP sticker, on metal plate, and so on. No matter which type label we use, the necessary information should be indicated clearl.According to API RP13C code, the screen sticker should indicate API size, cut point under D100 cut point regulation, the mesh size or model number of manufacturer, the screen origin, manufacturer name, and so on.

shaker screen
shaker screen

Shaker screen dimension, usually means the overall size of screen panel. If the screen is framed one, dimension include length, width, height or thickness. If the screen is hook strip, dimension means the length, width, and hook height or hook size.Besides screen overall size, there are detail size on screen panels. Such as holes shape and size. The screen cloth mesh size. Effective screen area, the non blanked area, and so on

The popular shale shaker screen sizes including 700x1050mm, 630x1250mm, 585x1165mm, 710x1250mm, and so on. Mesh sizes for oilfield solids control shaker are usually from API 40-API325.

KOSUN Shale Shaker Screen is wear part of the shale shaker, mainly classified into soft sieve screen, sieve plate type screen,and frame plate type screen.Product characteristics are wear resistance, wearability, rating of temperature, low cost, easy disassembly, conductivity ( powder ) liquid, good trapping ( dreg ) effect, etc.

Kosun- Solids Control Company/ Drilling Waste Management Company

Drilling Fluids Shale Shakers- KOSUN

As the 1st part of mud utilization,drilling fluids shale shakers are often expeditiously have an effect on the improvement method. KOSUN shale shakers with shear pump is animated by G force, which might be adjusted accruing to the various scenario. In general, the GHB force are often additional to seven.4G. So, shale shaker screen will change the force in accordance with their totally different things.

drilling fluids shale shaker
drilling fluids shale shaker

KOSUN field shale shakers is nice at the significant solid hundreds and high process capability. Every time, the device permits bearing lots of solids. With an explicit amount, KOSUN drilling fluids shale shakers might have a decent performance to separate and clean. Besides, mud gun options the only deck. The AWD angle is allowed to be adjusted from -1°to 5°. So, mud gun might create a decent adjustment thus on transfer, separate and clean mud.

KOSUN shale shakers for lubricator system has not solely technical options, however additionally some advantages. for instance, the decanter centrifuge instrumentality has low energy consumption, Drilling Waste Management high production and automatic performance. decanter centrifuge is most significantly, field shale shakers offered by KOSUN shear pump options straightforward structure, however DWM Solids Control’s excellent compact style, that is definitely to be maintained. Contact us for additional data concerning sedimentary rock shaker.

shale shaker
shale shaker

As a necessary part of solids management instrumentality, sedimentary rock shaker plays a very important role within the field.It’s the primary stage of solids control system. without doubt, lubricator shale shaker screen is crucial. KOSUN solid control system has reliable field drilling shale shaker screen, that has many distinctive options in Dwm control.

Kosun- Solids Control Company/ Drilling Waste Management Company

Types of Drilling Fluids Shale Shaker

Types of Drilling Fluids Shale Shaker:

1) Linear motion shale shaker. It is the most common shaker model for oil and gas drilling solids control system;

2) Balanced elliptical motion shale shaker. It is not recommended for oil and gas drilling since the flow capacity is big. If the mud flow is not equal, the motion of shaker will be changed. And performance will not be good. Mostly, professional users prefer linear motion for wide application.

shale shaker
shale shaker

Functions of Solids Control Equipment-Shale Shaker

Shale shaker is the first stage separation equipment for oilfield drilling mud cleaning system. It utilizes vibrating motor to generate vibrating strength. The vibrating strength drives the drilling mud to go through the shale shaker. When the drilling mud goes through the shale shaker screen, clean mud will filter into mud tank. Not allowable bigger solids will pass the screen surface and be discharged.

Separation Size of Solids Control Equipment – Shale Shaker

The separation size of shale shaker depends on shale shaker screen size. We call it API size or mesh size. The API defers from API 20 to API 325 per API RP13 standard.Through changing different API size shale shaker screen, the shale shaker can separate solids size min. above 40μm (at API 325 shaker screen).If you do not need to separate so fine solids, you can choose more fine shaker screen, like 800μm.The common screen API size for shale shaker is API60, API80, API100, API140, API160. Customer can choose the suitable size per drilling mud condition.

AWD Angle Adjustment System for KOSUN Shale Shaker

KOSUN AWD angle adjustment system for shale shaker is a patented design. It is synchronized change for both sides. You can adjust from any side, the angle change is the same for both sides.

KOSUN has options for AWD angle adjustment: Left side of the drilling shale shaker is a small motor for automatic control. And there is control for the small motor on shale shaker control panel. Right side of the shaker utilizes tools for angle adjustment. KOSUN will offer tools together with the shaker. Customer can choose any way to change the angle.

Kosun- Solids Control Company/ Drilling Waste Management Company

Drying Shaker for Sale Cover all over the World

drying shaker for sale

A spring-stacked plunger and reversible pawl give a tightening activity amid development of the working handle. An entire 180 degrees of development is conceivable in both bearings.

Contingent upon pawl setting, moving the handle in one course turns the jack screw to raise or lower the screen outline, while in the other bearing the jack screw stays stationary amid handle development. The spring-stacked pawl allows the administrator to change the bearing to either raise or lower the shale shaker screen outline, as required.

The point of the release end of the shaker screen edge is endlessly movable inside the hardware’s accessible range.

drying shaker for sale
drying shaker for sale

There, certainly, are some precautions to be taken while operating a drying Shaker :
1.Assess release channel association on side of container for breaks. Fix association as well as add silicone sealant to avert spillage.
2.Review cover on unused container release association for breaks. Fix association as well as add silicone sealant to avert spillage.
3.Utilizing a water hose, wash off gathered process material from screen outline, inside of container and AWD point alteration parts.
4.Abundance prepare material in these regions may hinder edge alteration of screen edge and can lessen screen outline vibration if the edge bottoms out on the development.
5.Check for and evacuate any aggregation of process material or other hindrance in feeder inside. Feeder blockage may bring about over the top sprinkling and uneven dissemination of slurry onto the screen bed.

Examine whole machine for proof of covering harm, including uncovered base metal, consumption, profound scratches, or different voids. Repair harmed zones as per covering makers’ particulars.

To make sure the operation of the shale shaker and normal usage life on screen, the operator need to make sure parts like wedges, screw cap bolt and springs on the shale shakers are installed correctly with no signs of wrongdoing. The operator installs the screens according the operation manual provide it from the seller.

Functions of Solid Control Equipment – Balanced Elliptical Motion Shaker

Balanced Elliptical Motion Shaker

Balanced Elliptical Motion Shaker is a key component of the solid  control equipment for the drilling industry. Drilling operations use drilling techniques to penetrate deep into the surface to achieve fossil fuels, and in this quest, the mudstone machine first needs to be sampled to determine the depth and quality of the rock it penetrates. In the oil field excavation, assuming that the offshore site, the drilling will be completed with the help of the rig.

 

Balanced Elliptical Motion Shaker
Balanced Elliptical Motion Shaker

The drill bit itself will carry cuttings, which are basically shredded with drilling mud. The mud collector will extract these shavings from the drill for further analysis. As mentioned earlier in the article, the drilling fluid is very expensive, so the operator must recover the drilling fluid from the drilling waste . To this end, the use of various solid control devices, where the shale oscillator is the most important.

The vibrating screen with a vibrating   screen helps to separate the cuttings from the drilling fluid and direct the separated drilling fluid to a separate container for further processing and handling. The dried solids, i.e., the drilling chips, are transported to a separate container for further processing and disposal.

A very important factor in solid control systems is its contribution to environmental balance. If the efficiency of the solid control system is not high enough, the cuttings are likely to carry some drilling fluids containing chemical substances that may be harmful to the environment and cause contamination of the soil or groundwater. For environmental reasons, the drilling industry follows the strict rules for drilling waste treatment .

All in all, the main function of the shale shaker is to filter the drilling waste through an effective shaker screen shield, thus contributing to the overall drilling operations and the economy of environmental precautions.

Shaker Shaker Screen – Cleaning System from Kosun

Shale Shaker Screen

Shale shaker screen  is mainly classified into soft sieve screen, sieve plate type screen,and  frame plate type screen .

Any machinery will give its best performance if maintained properly, so a preventive measure is a prerequisite if an operator wants to ensure the long life of the machinery.

While routine services will take place as part of your preventive maintenance, there is something that operators themselves will be able to take care of and be rewarded with even better results. A simple way is to keep the machinery clean.

shale shaker screen
shale shaker screen

In solid control equipment, shaker screen performs that key job of eliminating the solids through the screen. So it is imperative that they are prone to damage if not kept properly clean and that will naturally increase the overall project cost.

Here are some ways to keep the shaker screen clean and safe:
• If the shaker has been idle for some time, it is important that the shaker screen be cleaned before the use. To clean the shaker screen, the best way is to use water gun or water hose.
• Usage of wire brush will actually damage the mesh, so stay clear of brushes in your cleaning process.
• The shale shaker screen constantly sieves the waste material and likely to get clogged with waste material and as a result the screen holes will be blinded and hamper the process if filtration. To clean the blinded screen holes, use the water hose from back side. You could consider removing the larger particles manually, but never with a brush or stick, as the mesh of the screen is prone to be torn in the process if you use any of these.
• Make sure that the screens are not left with the drilling waste i.e. drill cuttings and mud to be dried while in the screen. This will invariably lead to a pre-mature failure of the equipment.
• Never allow any worn out rubbers to be used in the equipment, this directly lowers the performance of the equipment and damages the shaker screen.
• Do not allow any other material to be placed over the shaker screens , either in function or in storage.

With these basic cleaning procedures, you could ensure a longer life for the shaker screen.

Shale Shaker for Sale by Kosun all over the World

Shale Shaker for Sale

Shale Shakers are the integral tools to separate solid from the drill rigs. The drilling fluid moves into the Shale Shakers directly where it is processed once it returns to the surface of the well. Once processed, the mud tanks are filled with the drilling fluid where further other finer solids are removed using other equipments.
Shale Shakers are the primary and integral tools to separate solid from the drill rigs. . They serve as the purification channels for the drill rigs. They remove solids by processing them finely.

shale shaker for sale
shale shaker for Sale

This device is simple in concept, but it is complicated to use efficiently. The solids smaller than the wire mesh pass through the screen. In addition, the larger solids are removed. The whole process can be technically difficult but if followed systematically, it can become an easy task. It consists of five major parts, namely, hopper, feeder, screen basket, basket angling mechanism and vibrator. The shale shaker screen panel consists of Screen mesh, binding agent, building agent and 3D Technology.
In order to maintain a long-lasting life of Shale Shaker, you will need to make sure the parts like wedges, screw cap bolt, and springs on the shale shaker are installed correctly with no signs of fault.
The working efficiency of a Shale Shaker can be improved using minor details.
There are varied causes for premature screen failure, mainly,
1- When personnel use high pressure to clean the equipment, it can adversely affect it.
2- One should be extremely cautious and careful during the installation as improper handling could have a damaging effect upon the machine
3- The deck rubbers used by personnel should always be clean and properly installed.
4- Sometimes, mud weight can also inversely affect the working mechanism.
5- One should be always careful while loading solids, heavier ones can damage the machine
6- Installation should be precise and perfect for a good efficiency.
7- Screen Panels should be carefully handled during the storage.
8- If the screens are not cleaned properly or contain a manufacturing defect, it can ruin the machine.
If right equipments are used at the right places in the device, it could lead to higher efficiency and long lasting life of Shale Shaker.

Kosun shale shaker for sale all over the world and is well recognied by clients because of its high quality and best after sale service.

Shale Shakers and Decanters of Kosun Manufacturer

Shale Shakers

All the industries that operate in natural and non-renewable sources of energy need a Shale Shaker. They can be widely used in oil and gas industries. Drilling and Mining Industries are also in dire need of Shale Shakers. Another industry that makes use of Shale Shakers is a coal cleaning industry. Without the help of Shale Shakers, all these industries could face trouble and huge expenditure incurred in procuring the oil and gases through the tedious and time-consuming processes.

The very first step of drilling begins with a Shale Shaker . The machines operated to separate the solids from the liquid.
The fluids, which are otherwise disposed and considered of no use at all, are wonderful lubricants and cooling agents for the Shale Shaker. The only negative aspect of the fluids is chemicals mixed inside them that would be present in water and oil based solutions irrespective of their unique qualities.

shale shakers
shale shakers

It is a boon for industries of 21st century. Shale Shakers are highly effective, environment friendly, cost effective, and error-free. However, they need only specialized personnel and professionals to work properly. They directly influence and affect the outcome of industries’ profits and losses. It becomes essential to keep them clean for better functioning.

Decantation is a process of separating impurities from a liquid solution. It is quite similar to the process of sedimentation where an insoluble object is immersed in the liquid sample and allowed it to rest for a while. It attracts all the impurities and the water comes out purified and cleaner. A decanter is like a glass or bowl like structure, which performs the sedimentation or decantation, process and aims at purification of the liquids that could be wine, cognac, scotch, or a whiskey. It was a very popular method for storing wines during the earlier times.

Decanters
Decanters

Decanters are made using a varied material as such as glass, stainless steel or a crystal. Christina Moueix had once quoted about decanting wines that he had like to decant both young and old wines. He wanted to show respect for old wines and leap of faith in the younger ones.

He believed that decanting old wines is necessary as it removes any deposits that may have accumulated over the years. Decanting wines helped in maintaining the clarity and taste of the wine. The young wines ought to be decanted for at least a few hours as they allow development which otherwise could have taken many years without decantation.