Shale Shaker for Drilling Fluids Solids Control

Shale shaker for solids control are devices that remove drill cuttings from the drilling fluid while circulating and drilling. There are many different designs and research into the best design is constantly ongoing since solids control is vital in keeping down costs associated with the drilling fluid.

Shale Shaker
Shale Shaker

The basic design consists of large, flat sheets of wire mesh screens or sieves of various mesh sizes that shakes or vibrates the drill cuttings, commonly shale shaker, across and off of the screens as the drilling fluid flows through them and back into the drilling fluids processing system, often called a mud system. This separates the drill cuttings, often called solids, from the drilling fluid so that it can be recirculated back down the well bore. In oilfield industry,linear motion shale shaker are widely used for drilling mud solids cotrol of oil gas well drilling for rig.

KOSUN Linear Motion Shale Shaker is especially effective while drilling top-hole sections where heavy and high-volume solids are usually encountered. In these intervals, shakers may generate powerful G-forces and its effective vibrating motion can quickly remove the dense solids from screens and particles from wells.

KOSUN  Linear Motion Shale Shaker  are  ideal  for high-capacity processing and the compact and easy-to-service design makes them a perfect choice for fast conveyance and heavy loading in tough drilling conditions. When drilling top-hole sections  or  while  heavy-volume  solids  are encountered, in these intervals, shakers are required to generate high G-forces to effectively move high-capacity drilled solids across the screens.

solids control
solids control

China manufacturer KOSUN Solids Control offer the world with drilling mud shale shaker equipments. We are an exporter of drilling fluids shale shaker for Indian, Russian,middle east.etc. Buy Linear motion shale shaker from China manufacturer. Your best shale shaker deal starts here.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Double Deck Drilling Fluids Shale Shaker

Do you know the Double Deck Drilling Fluids Shale Shaker ? Now Let’s talk the avantages and disadvantage of it.

drilling fluids shale shaker
drilling fluids shale shaker

Advantages of Double Deck Drilling Fluids Shale Shaker:

  1. For the same API size and the same area bottom shale shaker screen,double deck shale shaker can treat a bigger capacity. The wide-meshed shaker screen on top deck can separate most big size solids before the mud enter into the bottom deck. It greatly reduce the load of bottom shale shaker screen.
  2. For the same API size and the same screen area shaker screen,double deck shale shaker can separate the drilling mud or drilling cuttings more dryer. As there are 2 times shale shaker separation.

Disadvantages of Double Deck Drilling Fluids Shale Shaker:

The double deck shale shaker have advantages of bigger advantage and dryer separation result, but it has some difficult to change shale shaker screen. And the cost of replacement shaker screen also higher, as there are 5 each shaker screen for a shale shaker.

Shale Shaker
Shale Shaker

Shale shaker for solids control are devices that remove drill cuttings from the drilling fluid while circulating and drilling. There are many different designs and research into the best design is constantly ongoing since solids control is vital in keeping down costs associated with the drilling fluid. The basic design consists of large, flat sheets of wire mesh screens or sieves of various mesh sizes that shakes or vibrates the drill cuttings, commonly shale shaker, across and off of the screens as the drilling fluid flows through them and back into the drilling fluids processing system, often called a mud system. This separates the drill cuttings, often called solids, from the drilling fluid so that it can be recirculated back down the well bore.

In oilfield industry, linear motion shale shaker are widely used for drilling mud solids control of oil gas well drilling for rig.

Kosun- China Solids Control Leader&Drilling Waste MangementExpert

Features and Advantages of Hi-G dryer shaker

KOSUN Hi-G dryer shaker is used to recover the mud from drilling cuttings,so as to reduce the liquid/oil content drilling cuttings to as low as about 10%(w/w) and recover part of the drilling mud,so that the drilling cost can be reduced and the drilling waste volume can be cut down,for the purpose of reducing environmental pollution.The Hi-G dryer shaker suitable for both of WBM and OBM.

Hi-G dryer shaker
Hi-G dryer shaker

Features and Advantages of Hi-G dryer shaker:

  1. G-force linear motion shaker with up to 8G vibrational force;
  2. Make drilling cuttings more dryer;
  3. Weir type feed box is more applicable to on-site process;
  4. Fast drilling cuttings conveying speed and high handling capacity;
  5. Screen frame tilt angle can be adjusted from -1° to 5°;
  6. Rapid screen tensioning system ensures easy screen replacement;
  7. Hi-speed conveyance.
  8. Able to process heavier cutting loads.
  9. Shaker feeder can be weir type and header box.
  10. Hoop-strip screens can be PMD and PWP screen.
Hi-G drying shaker
Hi-G drying shaker

KOSUN Hi-G dryer shaker is used to recover cuttings from water-based or oil-based drilling fluids so as to lower the hydraulic proportion than 10% and significantly reduce the cost on waste discharge. It is proved to be particularly effective in recovering the oil-based mud cuttings.

Based on a combination of innovative design and highly advanced technology, KOSUN dryer shaker allow high throughput capacities to be achieved in a compact machine design. These features facilitate the layout and design of the complete dryer shaker for mud system. Shaker dimensions can be significantly reduced, ensuring low investment costs and saving space for other oil tools, especially for offshore drilling plant.

Kosun- China Solids Control Leader&Drilling Waste Mangemnet Expert

Drilling Fluids Shale Shakers- KOSUN

As the 1st part of mud utilization,drilling fluids shale shakers are often expeditiously have an effect on the improvement method. KOSUN shale shakers with shear pump is animated by G force, which might be adjusted accruing to the various scenario. In general, the GHB force are often additional to seven.4G. So, shale shaker screen will change the force in accordance with their totally different things.

drilling fluids shale shaker
drilling fluids shale shaker

KOSUN field shale shakers is nice at the significant solid hundreds and high process capability. Every time, the device permits bearing lots of solids. With an explicit amount, KOSUN drilling fluids shale shakers might have a decent performance to separate and clean. Besides, mud gun options the only deck. The AWD angle is allowed to be adjusted from -1°to 5°. So, mud gun might create a decent adjustment thus on transfer, separate and clean mud.

KOSUN shale shakers for lubricator system has not solely technical options, however additionally some advantages. for instance, the decanter centrifuge instrumentality has low energy consumption, Drilling Waste Management high production and automatic performance. decanter centrifuge is most significantly, field shale shakers offered by KOSUN shear pump options straightforward structure, however DWM Solids Control’s excellent compact style, that is definitely to be maintained. Contact us for additional data concerning sedimentary rock shaker.

shale shaker
shale shaker

As a necessary part of solids management instrumentality, sedimentary rock shaker plays a very important role within the field.It’s the primary stage of solids control system. without doubt, lubricator shale shaker screen is crucial. KOSUN solid control system has reliable field drilling shale shaker screen, that has many distinctive options in Dwm control.

Kosun- Solids Control Company/ Drilling Waste Management Company

Types of Drilling Fluids Shale Shaker

Types of Drilling Fluids Shale Shaker:

1) Linear motion shale shaker. It is the most common shaker model for oil and gas drilling solids control system;

2) Balanced elliptical motion shale shaker. It is not recommended for oil and gas drilling since the flow capacity is big. If the mud flow is not equal, the motion of shaker will be changed. And performance will not be good. Mostly, professional users prefer linear motion for wide application.

shale shaker
shale shaker

Functions of Solids Control Equipment-Shale Shaker

Shale shaker is the first stage separation equipment for oilfield drilling mud cleaning system. It utilizes vibrating motor to generate vibrating strength. The vibrating strength drives the drilling mud to go through the shale shaker. When the drilling mud goes through the shale shaker screen, clean mud will filter into mud tank. Not allowable bigger solids will pass the screen surface and be discharged.

Separation Size of Solids Control Equipment – Shale Shaker

The separation size of shale shaker depends on shale shaker screen size. We call it API size or mesh size. The API defers from API 20 to API 325 per API RP13 standard.Through changing different API size shale shaker screen, the shale shaker can separate solids size min. above 40μm (at API 325 shaker screen).If you do not need to separate so fine solids, you can choose more fine shaker screen, like 800μm.The common screen API size for shale shaker is API60, API80, API100, API140, API160. Customer can choose the suitable size per drilling mud condition.

AWD Angle Adjustment System for KOSUN Shale Shaker

KOSUN AWD angle adjustment system for shale shaker is a patented design. It is synchronized change for both sides. You can adjust from any side, the angle change is the same for both sides.

KOSUN has options for AWD angle adjustment: Left side of the drilling shale shaker is a small motor for automatic control. And there is control for the small motor on shale shaker control panel. Right side of the shaker utilizes tools for angle adjustment. KOSUN will offer tools together with the shaker. Customer can choose any way to change the angle.

Kosun- Solids Control Company/ Drilling Waste Management Company

Drilling Fluids Shale Shaker Main Function of Kosun Manufacturer

Drilling Fluids Shale Shaker

Drilling Fluids Shale Shaker that all the industries that operate in natural and non-renewable sources of energy need a Shale Shaker. They can be widely used in oil and gas industries. Drilling and Mining Industries are also in dire need of Shale Shakers. Another industry that makes use of Shale Shakers is a coal cleaning industry.

Without the help of Shale Shakers, all these industries could face trouble and huge expenditure incurred in procuring the oil and gases through the tedious and time-consuming processes. The very first step of drilling begins with a Shale Shaker. The machines operated to separate the solids from the liquid.
The fluids, which are otherwise disposed and considered of no use at all, are wonderful lubricants and cooling agents for the Shale Shaker .

Drilling Fluids Shale Shaker
Drilling Fluids Shale Shaker

The only negative aspect of the fluids is chemicals mixed inside them that would be present in water and oil based solutions irrespective of their unique qualities.
It is a boon for industries of 21st century. Shale Shakers are highly effective, environment friendly, cost effective, and error-free. However, they need only specialized personnel and professionals to work properly.

The functions of the drilling fluids include;
1- It transports cutting to the surface.
2- It minimizes formation damage to an enormous extent.
3- It acts as a cooling force and a source of lubrication.
4- It prevents well-control issues.
5- It provides relevant information about the source.
6- It is easy on environment and does not emit harmful chemicals into the atmosphere.
7- It minimizes the risk to drilling equipment.
8- They work like a boon in high temperatures and hotter climates.
9- It can be re-used repeatedly and has longevity.
10- It reduces the chances of machine failures to a great extent.
Drilling Fluids can be hazardous and handling them requires specialized personnel who can operate and test it daily and continuously monitor it for flaws and errors.

Drilling Fluids Dryer Shaker Function

Drilling Fluids Dryer Shaker

Drilling fluids dryer shaker is the use of special two vibration motor to do the excitation source, so that the material on the screen surface, while straight forward. Through the sieve screen is relatively low, through the continuous nozzle to skip the completion of the classification of materials, is widely used in the drilling industry.

All drilling operations require drilling fluids in some form. The main function of a shale shaker is to separate the drilling solid from a circulatory system. A shale shaker is essentially an equipment to filter the drilling waste obtained during the drilling operation.

Drilling Fluids Dryer Shaker
Drilling Fluids Dryer Shaker

As the foremost part of solid control system, the efficiency of a shale shaker determines the performance of rest of the equipments. The more cuttings they remove from the circulation, the active system will receive more fluid. To achieve this however, the solids captured in the shaker screen needs to be constantly conveyed as to make room for more solid waste for filtering process. The drilling fluid will pass through the screen and be caught in a mud tank.

This filtering through the shaker screen is done with the help of vibration force that allows the fluid to pass through the screen mesh more efficiently and leaves the solids to be discharged further.

While a number of factors will determine the performance and quality of screening process, including the external factors such as temperature and viscosity of the drilling waste, the size of the cuttings, etc.

The linear motion shale shaker is a widely popular type of shale shaker since its introduction in early 1980s. And with latest developments in shaker screen design the process filtering the drilling fluid from drilling waste and removing the drilling solids has become far more feasible than it was originally there in earlier models of shale shakers .

The main function of the drilling fluids dryer shaker is to increase the flow of drilling fluid through shaker screen into the mud tank and discharge the drilling cuttings or drilling solid for further disposal. By eliminating the drilling fluids in dried out condition they are easier to be disposed as per environmental requirement and leave a less harmful impact on environment if there is less quantity of harmful chemicals in form of drilling fluid is present on them before disposal.

Drilling Fluid Dryer Shaker Inspection and Maintenance

Drilling Fluids Dryer Shaker

Drilling fluids Dryer shaker maintenance of is straightforward, while there are a considerable measure of basic disappointments additionally, we have to comprehend the normal deficiencies of boring liquid shaker and how to manage.

The following are some common problems faced concerning the drilling fluids dryer shaker:
The vibration engine pivot turn out to be gradually, and there is a heading warming:
This demonstrates the typical upkeep of the shale shaker was not done well, and the bearing is shy of greasing up oil, if the oil is recently included the reason will be oil quality issues or get too full, second rate oil make the bearing square so oil quality is very essential. The Hi-G dryer suitable for both of WBM and OBM

Drilling Fluids Dryer Shaker
Drilling Fluids Dryer Shaker

The poor screening nature of penetrating drilling fluids dryer shaker:
This issues may for the most part brought on by the mis operation, it might be the screen work blockage, fine grain size and increment of water substance in the strainer material, the sifter material layer is too thick, sustaining imbalance, etc. May both sides of the screen is not tight, in the event that it is an offbeat shaft vibration may the belt is too free, a time of invert revolution can be taken after the mechanical preparing is finished keeping in mind the end goal to enhance the nature of screening.

Shaft break of shaker box:
In the event that the screen box has been because of absence of inflexibility, flat level did not recognize, will bring about the shaft crack, on the off chance that it still in operation will likewise make the material stream peculiarities. There likewise might be uncalled for operation, that is the imbalanced sustaining is additionally one reason.

The shale shaker can’t begin or plentiful is too little:
Ought to check whether the aggregation of oil on the electrical machine is excessively, if so we ought to expel stores on the vibrating screen.

Kosun has so many high quality products,for example: shaker screen , decanter centrifuge , vertical cutting dryer  ……. Welcome to contact us. We won’t let you down.