KOSUN 4 sets double shale shakers sold to Xinjiang

Recently, 4 sets of double shale shakers produced by KOSUN has been sold to Karamay, Xinjiang, to help the oilfields in Xinjiang for mud zero discharge. This is the second time that KOSUN has supplied this customer. KOSUN has always been adhering to the principle of quality first and honesty. By the end of 2018, it has issued several sets of  shale shakers at home and abroad, and has maintained long-term friendly relations with many large companies.

double shale shakers
double shale shakers

Shale shaker is first phase solids control equipment in drilling fluids processing system, also known as key solids control equipment in drilling mud system, shale shaker decides performance of the whole solids control system. KOSUN can design double shale shakers and three shale shakers acording to clients’special requirements and also supply relevant connecting manifold, according to current industry situation.

Double shale shaker are two shale shakers of the same type designed in a squat frame, each shale shaker equipped with a buffer device. If equipped with a small rig, one of the shale shaker can be selected, and the other can be used as a spare. It can be used interchangeably during maintenance and does not affect the drilling.

KOSUN double shale shaker has the following advantages:
1. Double shaker can meet the needs of any type of drilling rig and meet various processing requirements.
2. The design of two shakers as a whole squatting seat facilitates overall transportation.
3. It is easy to install and disassemble. In the process of installation and disassembly, it can be hoisted as a whole without the need for a single device to operate.

 

 

Bored pile construction slurry treatment plant

Bored pile construction slurry treatment plant is the best solution of Mud sludge treatment in Bored Pile Construction.

Bored pile construction slurry treatment plant
Bored pile construction slurry treatment plant

How to process slurry of bored pile construction? This is a difficult problem in the construction of bored piles. The conventional mud treatment solution of bored pile is in the process of drilling,  using shaker screen to separate and filter the small gravel, sand and other solid particles from the mud. Then the mud is discharged to the sink and precipitated fully. The sediment is carried to the evaporating pool by  the excavator. Until the natural dehydration solidifies, the sediment is transported to the storage yard. This slurry treatment methods is feasible for small pile foundation. If there is a large quantity of pile base and the amount of mud,it is not applicable.

How to process slurry of bored pile construction?  There are two solutions:1. The mud is pumped into the tanker and then is delivered to the designated place. The mud need to cover a large area, so the cost is very high. 2. First, the mud is dewatering by the mud and water dewatering equipment Bored pile construction slurry treatment plant, the water can be used again and the mud can be carried to make bricks.

KOSUN recommend the second pile mud treatment solution. Using special mud and water separation equipment Bored pile construction slurry treatment plant to solve the problem of large quantity of pile foundation and huge amount of mud.

KOSUN Bored pile construction slurry treatment plant working principle:

The Bored pile construction slurry treatment plant used of vibrating screen and cyclone desander sieve filtration principle, under the action of vibration force at high speed, large size sludge were filtered, and the clean water separated from sludge back to the mud recovery tank, the waste slurry will be discharge d form shaker and transported by the loading vehicle , the filtered water will be reuse again.

Working Principle of Linear Motion Shale Shaker

Linear Motion Shale Shaker produce vibration by using inertial exciters. Linear shale shaker used  motor driven exciter, the exciter has two axes, each axis has an eccentric weight, and whirling to the opposite direction. It is also known as biaxial linear shale shaker, the two gears meshing to ensure synchronization. When two eccentric disks rotate, the centrifugal forces F generated by the two eccentric weights cancel each other out in the x-axis and add in the y-axis. As a result, a reciprocating excitation force is generated in the y-axis direction , So that the screen box in the y-axis direction of the reciprocating linear path vibration.

Linear Motion Shale Shaker
Linear Motion Shale Shaker

The surface angle of Linear Motion Shale Shaker is usually below 5 °, the screen surface vibration angle is generally 45 °, the screen surface in the exciter under the action of a straight reciprocating motion. Particles in the screen surface vibration under the projectile and fall, so that the material in the screen surface vibration of the process of continuous forward movement. Projection of the material and whereabouts of the screen surface has an impact, resulting in less than the sieve particles are separated by screening. Sieve screening efficiency and production capacity (capacity) are related to the screening of the angle of inclination, the vibration angle of the screen surface, the material’s ejection coefficient. In order to ensure high screening efficiency and large screen production volume, the appropriate Ky (ejection coefficient) value must be selected, which is the same as the method of selecting the Ky value by the vibration sieve.

KOSUN QZS series linear Motion shale shaker has the advantages of low energy consumption, high output, simple structure, easy maintenance, closed structure, no dust spill, automatic nesting, etc., It is more suitable for assembly line operations, and KOSUN QZS linear shale shaker can also be adjusted solid separation effect by AWD system.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Pipe-jacking Slurry Separation Plant

KOSUN Pipe-jacking Slurry Separation Plant  can save construction costs, reduce mud emissions and reduce environmental pollution. It is an economical, efficient and environment-friendly necessary construction equipment.

Pipe-jacking Slurry Separation Plant
Pipe-jacking Slurry Separation Plant

Environmental Slurry Separation Plant developed by KOSUN is the most advanced technological products in the world, which can be widely used in urban rail transit construction, water conservancy and hydropower construction and municipal engineering. In the next 20 years, the construction of domestic infrastructure will be the key fieleds invested by the State. KOSUN Slurry Separation Plant can meet the environ mental requirements on urban construction and processing. The market demand of environ mental Slurry Separation Plant will be increasing.

KOSUN KD series Pipe-jacking Slurry Separation Plant mainly consists of scalping shaker module, desanding module and desilting module. As a pre-screener, the scalping shaker can remove coarse particles from mud. The desanding module is equipped with desander (primary cyclones) and fine-mesh shaker and mainly removes granulated sand. The desilting module is equipped with desilter (secondary cyclones) and can conduct a fine separation selectively according to the field needs of customers. Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution. Wear parts of the system are of anti-corrosion and wear-resistance, long service life and low failure rate, and the system can be suitable for various severe working conditions.

In field of Micro-tunneling, Pipe-jacking construction, Bored pile and River dredging, KOSUN can manufacture different capacity Slurry Separation Plant, such as 100m³, 250m³, 425m³, 500m³ slurry treatment plant, for matching different diameter pipe jacking machine or shield tunneling machine. Welcome to visit Our factory to discuss cooperation!

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

The Economy of Linear Motion Shale Shaker

The Economy of Linear Motion Shale Shaker
KOSUN Linear Motion Shale Shaker is especially effective while drilling top-hole sections where heavy and high-volume solids are usually encountered. In these intervals, shakers may generate powerful G-forces and its effective vibrating motion can quickly remove the dense solids from screens and particles from wells.

The Economy of  Elliptical Motion Shale Shaker
KOSUN Balanced Elliptical Motion Shaker has a remarkable advantage in treating high viscosity drilling fluid. Under this working condition, the optimized balanced elliptical motion can effectively remove viscous solids and eliminate larger particles in drilling fluid. Meanwhile, the relatively moderate vibration strength can effectively reduce the screen consumption.The shale shaker is the first stage of solids control equipment in drilling purification system. It can remove cuttings above 75μm brought from the drilling well to leave the liquid with smaller particles into the tanks below, which will flow into next grade solids control equipment to be treated.

Elliptical Motion Shale Shaker
Elliptical Motion Shale Shaker

KOSUN patented shale shaker is an equipment with welded structure. Vibration motor & screen plate base are installed into screen basket with special parts. Screen basket is fixed on the adjustment beam. At each of the four vertexes of the screen basket there is a vibration damping spring, which can prevent the adjoining parts and devices from being affected by the vibration.

There are several screen panels on screen basket, and they are fixed and adjusted by snap-on screw bolts and hooking tensioners so that the combined effect of horizontal and vertical supporting bars may provide enough strength for screens basket. And the panels appear in an arched shape, thus making the panels more easily tensioned and more intimately connected with the frames, blessing them with longer service life as well as increasing the processing efficiency of particles.

BLACK RHINO Series Shale Shaker

KOSUN BLACK RHINO Series Shale Shaker is the first-stage solids control equipment in the drilling fluid solids phase control system, and separates a large amount of cuttings carried by mud from wellhead, facilitating mud to enter the second-stage separation equipment. The shale shaker can be used separately, or be combined by double or multiple ones, and our company can provide corresponding diversion manifold.

Black Rhino Shale Shaker
Black Rhino Shale Shaker

KOSUN BLACK RHINO Series Shale Shaker is a high frequency linear-motion vibrating screen machine, equipped with three screen panels and two vibrating motors, and offering a choice of manually adjusting screen frame angle while drilling (AWD). When KOSUN BLACK RHINO Series Shale Shaker works, the screen frame angle can be adjusted from -1° to +5° by dint of innovation of its structural design.

KOSUN BLACK RHINO Series Shale Shaker can separate drilling cuttings efficiently. Fix vibrating motors onto a high-strength supporting beam of screen frame, and position them on the screen bed, and the positioning in this way can make vibrating motors directly exert G-forces on screens. The isolation mounts can protect the bedframe from vibration effect of the screen frame. The screen bed humps slightly in favor of tensioning screens. This method of tensioning screens can enhance performance and service life of screens. Mud is fed to KOSUN BLACK RHINO Series Shale Shaker via the collection pan of desilter and desander or via the feeder.

Major components of KOSUN BLACK RHINO Series Shale Shaker include screen frame, vibrating motor, screen tensioning system, AWD, locking device, feeder, electrical system, etc. This manual will describe these components respectively.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Drilling Fluid Solids Control Equipment-KOSUN

KOSUN is specialized in drilling fluid solids control equipment manufacturing in China since 1992. We have rich experience in solids control system design.

Five-stage solids control equipment,including Shale Shaker,Vacuum Degasser,Desilter and Decanter Centrifuge,ensures clean mud recycling and mud can be reused.

Drilling Fluid Solids Control Equipment
Drilling Fluid Solids Control Equipment

SHALE SHAKER

Shale Shaker is used as the first stage equipment for drilling fluid solids control system. It can remove 74μm or above size particle from mud.

Features & Benefits of Shale Shaker:

1.High G-force linear motion up to 7.4G
(adjustable according to work requirement).

2.Deck adjustment while drilling patented technique AWD
(adjust 0.5°/time,from -1°~5°)mechanical mode, to ensure safe operation.

3.Weir design feed inlet port, steady mud delivery,reducing abrasion for shaker screen.

4.Smaller size motor and lower position deck, making sure lighter participating vibration weight, getting bigger treatment capacity.

5.Splash proof cover for deck, keeping the machine cleaner.

6.Easy screen replacement with hook fixed design.

7.Link Bolts: SS304 Material.

8.Explosion Proof motor.

9.API Q1&ISO Certified Manufacturer.

VACUUM DEGASSER

Vacuum Degasser separates H2S and other gases. It is helpful for reducing cone part abrasion on desander and desilter during further handling.

Features & Benefits of  Vacuum Degasser:

1.Self-suction device.

2.High efficiency separating gas from drilling fluid.

3.Compact design, occupy smaller space.

4.Can be also used as mud agitator with big power.

5.Explosion Proof motor.

6.API Q1&ISO Certified Manufacturer.

DESANDER

KOSUN Desander is used for separating 45-74μm particle from mud.

Features & Benefits of Desander:

1.Clamp and replaceable cone design, flexible cone number for option
(1pc to 3pc,dia 10″ or 12″).

2.Good wear resistance for cone material with PU and high-chromium iron for option.

3.Smaller size motor and lower position deck, making sure lighter participating vibration weight, getting bigger treatment capacity.

4.Compact design, occupy smaller space.

5.Easy maintenance.

6.Explosion Proof motor.

7.API Q1&ISO Certified Manufacturer.

DESILTER

KOSUN Desilter is used as 4th stage equipment for drilling fluid solids control system.It separates 15-44μm particle.

Features & Benefits of  Desilter:

1.Clamp and replaceable cone design,flexible cone number for option(8pc, 10pc, 12pc, 16pc, 20pc, dia 4″ or 5″).

2.Longer work life for cone with 100% polyurethane(PU) material.

3.Smaller size motor and lower position deck, making sure lighter participating vibration weight, getting bigger treatment capacity.

4.Compact design, occupy smaller space.

5.Easy maintenance.

6.Explosion Proof motor.

7.API Q1&ISO Certified Manufacturer.

DECANTER CENTRIFUGE

KOSUN DC Series Decanter Centrifuge is used for separating tiny particle(dia≥2μm). The proportion and viscosity for the recycled mud can satisfy different mud handling requirement according to the drilling condition.

Features & Benefits of Decanter Centrifuge:

  1. High quality stainless steel material for cone and impeller part,guarantee a longer work life for the machine.
  2. Link Bolts: SS304 Material.
  3. Strict manufacturing technique, dynamic balance accuracy inspection has been done for all rotary parts separately.
  4. Rotary balance adjustment will be done after the assembling,guarantee safe work circumstance.
  5. Use Electronics & Electric component design for overcurrent protection, to ensure safe operation and easy maintenance.
  6. Easy for adjusting the mud treatment condition and water content of the solids according to the work request.
  7. Coating & Painting: (Kansai & Cosco)Japan Brand epoxy zinc-rich anticorrosive paint and heavy anticorrosive painting, heat treatment for the entire machine.
  8. All Motors are Explosion Proof.
  9. API&ISO Certified Manufacturer.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Top 10 Solids Control System companies List

Top 10 Solids Control System companies List

*M-I SWACO, a Schlumberger company, offers drilling fluid systems to improve drilling performance, technology to maximize production, and environmental solutions to safely manage waste volumes. Schlumberger is the world’s leading supplier of technology, integrated project management and information solutions to customers working in the oil and gas industry worldwide.

solids control
solids control

*Derrick solids control: Derrick is a community which consists of co-workers, distributors, sales representatives, and customers. Derrick universal presence is comprised of thousands of individuals in countries around the globe.

*Nov solids control

*Kosun solids control: KOSUN is the leader in China’s solids control industry and expert in drilling waste management. KOSUN is capable of providing customers with such four series as oil & gas drilling solid control system, centrifuges, drilling waste treatment equipment and drilling security equipment, including 25 categories of products, and can also customize packaged design and matching products of oil & gas drilling rigs for drilling contractors. The products provided by KOSUN are extensively used in oil & gas drilling and workover, coalbed methane drilling, shale gas drilling, water well, geothermal well drilling, trenchless horizontal directional crossing projects, mine gravel staged treatment, tailings treatment, rive dredging works, municipal environment-friendly sewage treatment, industrial wastewater treatment, fruit juice purification, waste oil recovery and purification treatment, etc.

Since its establishment in 1992, KOSUN has been the major supplier of solids control products in the field of China’s oil & gas drilling equipment, the earliest and only one decanter centrifuge manufacturer in five provinces of Northwest China, and the producer of the first-generation high-frequency drilling fluids shale shaker in China.

Nowadays, KOSUN possesses three factories all over the world: the first one specializing in producing solid control system and centrifuges in Xi’an China, the second one manufacturing all kinds of drilling fluid tanks, water tanks, oil tanks and pressure containers in Xianyang China, and the third one producing various drilling fluid tanks, oil tanks, water tanks and camps in Aktobe Kazakhstan.

*Advanced solids control
*Bos solids control
*Brandt solids control
*Brightway solids control
*Kayden solids control
*Liquid solids control

*Newalta solids control: Newalta is a leading provider of innovative engineered environmental solutions that enable customers to reduce disposal, enhance recycling and recover valuable resources from oil and gas exploration and production waste streams. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Advantages of KOSUN Shale Shaker Screen

KOSUN is the only company in China has been set up in Halliburton’s system as a supplier for HAL’s Shale Shaker Screen and solids control package. KOSUN is always change. What we hope is offering you not only the spare parts, but also equipment in Solids Control & Drilling Waste Management industry. We take pride in being of service for our clients again and again, that makes the team to stand out as a leading company in China.

shale shaker screen
shale shaker screen

Advantages of KOSUN Shale Shaker Screen

-Although KOSUN is not only one solids control manufacturer, we has more than 25-year experience and always as the leading one in this industry in China.

-In 2015 Feb, KOSUN has entered in Halliburton’s vendor list, and provide HAL with solids control package and shaker screens. In the beginning, HAL conduct a screen trial, after that it was accepted by HAL.

-Meanwhile, KOSUN is the supplier of GAZPROM, PEMEX, AVA, Maersk Drilling and etc.

-The strong and timely pre-sales & after-sales support KOSUN provides. Our service team is available based on the branch running company in U.S.A, Algeria, Egypt, Russia and Kazakhstan, and can respond to your requirement with fastest speed for your convenient.

-The proven operational efficiency of Mud Handling Equipment, Mud Tank System in Poland, Turkey, Romania, Italy in Europe, Algeria, Egypt in MENA area and global regions.

-The strong commitment KSN is giving to your esteemed company account and looking for a long term win/win relationship.

The product capacity of shaker screens is maximumlly 200 pcs per day. The manufacturing plant will be able to produce around 4000 pcs each month. For example, I.E Derrick 500’s, Cobra’s, Derrick 2000, SWACO Mongoose and etc.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Working Principle of Shale Shaker

Working Principle of shale shaker

When the shale shaker is working, the two synchronous motor reverse rotation so that the exciter produce reverse excitation force, forcing the sieve mesh sieve to do longitudinal movement, so that the material on the subject by the exciting force and periodically throw forward a range to complete the material screening operations. Shale shaker is suitable for screening quarry stone, also for coal preparation, mineral processing, building materials, electricity and chemical industries for product classification.

Shale shaker working part is not moving, by sliding along the face of the material so that the material is screened. Fixed grid sieve is more commonly used in the concentrator, generally used for pre-screening coarse or broken before. It is simple in structure and easy to manufacture.

Shale shaker working face is composed of a horizontal scroll shaft, the plate has a shaft, the fine material from the gap between the roller or plate through. Large pieces of material driven by the roller to move one end and discharged from the end. Working part of the shaker cylindrical, the sieve around the cylinder axis rotation, the axis installed in general tilt. Material is fed from one end of the cylinder, fine-grained material passes through the mesh openings in the cylindrical work surface and coarse material is discharged from the other end of the cylinder.

Shale Shaker
Shale Shaker

Shale Shaker is a vibration screening machinery used for treating refractory materials. The shale shaker has the process characteristics of large amplitude, high vibration intensity, lower frequency and flexible screen surface. During the work process, shale shaker always maintain the largest open-hole rate with high screening efficiency, processing capacity, easy to replace sieve, reducing costs. Shale shaker large screen surface and large processing capacity can meet the production needs of the scene.

KOSUN S™ series Shale Shakers family consist of linear motion (LS) shale shakers and Balanced Elliptical Motion (ES) Shale Shakers.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com