Top 10 Solids Control System companies List

Top 10 Solids Control System companies List

*M-I SWACO, a Schlumberger company, offers drilling fluid systems to improve drilling performance, technology to maximize production, and environmental solutions to safely manage waste volumes. Schlumberger is the world’s leading supplier of technology, integrated project management and information solutions to customers working in the oil and gas industry worldwide.

solids control
solids control

*Derrick solids control: Derrick is a community which consists of co-workers, distributors, sales representatives, and customers. Derrick universal presence is comprised of thousands of individuals in countries around the globe.

*Nov solids control

*Kosun solids control: KOSUN is the leader in China’s solids control industry and expert in drilling waste management. KOSUN is capable of providing customers with such four series as oil & gas drilling solid control system, centrifuges, drilling waste treatment equipment and drilling security equipment, including 25 categories of products, and can also customize packaged design and matching products of oil & gas drilling rigs for drilling contractors. The products provided by KOSUN are extensively used in oil & gas drilling and workover, coalbed methane drilling, shale gas drilling, water well, geothermal well drilling, trenchless horizontal directional crossing projects, mine gravel staged treatment, tailings treatment, rive dredging works, municipal environment-friendly sewage treatment, industrial wastewater treatment, fruit juice purification, waste oil recovery and purification treatment, etc.

Since its establishment in 1992, KOSUN has been the major supplier of solids control products in the field of China’s oil & gas drilling equipment, the earliest and only one decanter centrifuge manufacturer in five provinces of Northwest China, and the producer of the first-generation high-frequency drilling fluids shale shaker in China.

Nowadays, KOSUN possesses three factories all over the world: the first one specializing in producing solid control system and centrifuges in Xi’an China, the second one manufacturing all kinds of drilling fluid tanks, water tanks, oil tanks and pressure containers in Xianyang China, and the third one producing various drilling fluid tanks, oil tanks, water tanks and camps in Aktobe Kazakhstan.

*Advanced solids control
*Bos solids control
*Brandt solids control
*Brightway solids control
*Kayden solids control
*Liquid solids control

*Newalta solids control: Newalta is a leading provider of innovative engineered environmental solutions that enable customers to reduce disposal, enhance recycling and recover valuable resources from oil and gas exploration and production waste streams. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Advantages of KOSUN Shale Shaker Screen

KOSUN is the only company in China has been set up in Halliburton’s system as a supplier for HAL’s Shale Shaker Screen and solids control package. KOSUN is always change. What we hope is offering you not only the spare parts, but also equipment in Solids Control & Drilling Waste Management industry. We take pride in being of service for our clients again and again, that makes the team to stand out as a leading company in China.

shale shaker screen
shale shaker screen

Advantages of KOSUN Shale Shaker Screen

-Although KOSUN is not only one solids control manufacturer, we has more than 25-year experience and always as the leading one in this industry in China.

-In 2015 Feb, KOSUN has entered in Halliburton’s vendor list, and provide HAL with solids control package and shaker screens. In the beginning, HAL conduct a screen trial, after that it was accepted by HAL.

-Meanwhile, KOSUN is the supplier of GAZPROM, PEMEX, AVA, Maersk Drilling and etc.

-The strong and timely pre-sales & after-sales support KOSUN provides. Our service team is available based on the branch running company in U.S.A, Algeria, Egypt, Russia and Kazakhstan, and can respond to your requirement with fastest speed for your convenient.

-The proven operational efficiency of Mud Handling Equipment, Mud Tank System in Poland, Turkey, Romania, Italy in Europe, Algeria, Egypt in MENA area and global regions.

-The strong commitment KSN is giving to your esteemed company account and looking for a long term win/win relationship.

The product capacity of shaker screens is maximumlly 200 pcs per day. The manufacturing plant will be able to produce around 4000 pcs each month. For example, I.E Derrick 500’s, Cobra’s, Derrick 2000, SWACO Mongoose and etc.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Working Principle of Shale Shaker

Working Principle of shale shaker

When the shale shaker is working, the two synchronous motor reverse rotation so that the exciter produce reverse excitation force, forcing the sieve mesh sieve to do longitudinal movement, so that the material on the subject by the exciting force and periodically throw forward a range to complete the material screening operations. Shale shaker is suitable for screening quarry stone, also for coal preparation, mineral processing, building materials, electricity and chemical industries for product classification.

Shale shaker working part is not moving, by sliding along the face of the material so that the material is screened. Fixed grid sieve is more commonly used in the concentrator, generally used for pre-screening coarse or broken before. It is simple in structure and easy to manufacture.

Shale shaker working face is composed of a horizontal scroll shaft, the plate has a shaft, the fine material from the gap between the roller or plate through. Large pieces of material driven by the roller to move one end and discharged from the end. Working part of the shaker cylindrical, the sieve around the cylinder axis rotation, the axis installed in general tilt. Material is fed from one end of the cylinder, fine-grained material passes through the mesh openings in the cylindrical work surface and coarse material is discharged from the other end of the cylinder.

Shale Shaker
Shale Shaker

Shale Shaker is a vibration screening machinery used for treating refractory materials. The shale shaker has the process characteristics of large amplitude, high vibration intensity, lower frequency and flexible screen surface. During the work process, shale shaker always maintain the largest open-hole rate with high screening efficiency, processing capacity, easy to replace sieve, reducing costs. Shale shaker large screen surface and large processing capacity can meet the production needs of the scene.

KOSUN S™ series Shale Shakers family consist of linear motion (LS) shale shakers and Balanced Elliptical Motion (ES) Shale Shakers.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

The Classification of Shale Shakers

The Classification of Shale Shakers

– According to use, shale shakers can be divided into mining shaker, light fine shaker, Vibrating shaker.

-Mine shaker can be divided into: high-efficiency heavy-duty shaker, self-center shaker, elliptical shaker, dehydration shaker, round vibrating shaker, banana shaker, linear vibrating shaker.

-Light fine shaker can be divided into: vibrating shaker, linear shaker, vertical shaker, ultrasonic vibrating shaker, filter shaker.

-According to the material running track, shale shaker can be divided into: linear vibrating shaker and circular vibrating shaker.

ES Shale Shakers
ES Shale Shakers

Shale Shaker is a vibration screening machinery used for treating refractory materials. The shale shaker has the process characteristics of large amplitude, high vibration intensity, lower frequency and flexible screen surface. During the work process, shale shaker always maintain the largest open-hole rate with high screening efficiency, processing capacity, easy to replace sieve, reducing costs. Shale shaker large screen surface and large processing capacity can meet the production needs of the scene.

KOSUN S™ series Shale Shakers family consist of linear motion (LS) shale shakers and Balanced Elliptical Motion (ES) Shale Shakers.

KOSUN  LS Shale Shakers  are  ideal  for high-capacity processing and the compact and easy-to-service design makes them a perfect choice for fast conveyance and heavy loading in tough drilling conditions. When drilling top-hole sections  or  while  heavy-volume  solids  are encountered, in these intervals, shakers are required to generate high G-forces to effectively move high-capacity drilled solids across the screens.

KOSUN  ES Shale Shakers are the best choice for max retention time and frequency for highly need of dryer drilled cuttings in light-loading drilling conditions. The unique balanced elliptical basket and  easy-to-service  design  makes  them  a wonderful choice for reducing solids control operation  cost.  When  faced  with  gentle light-loading drilling fluids, the ES shakers are required to reduce G-forces and maintain longer screen residence time, this results in drier solids,better drilling fluid recovery, longer screen life and reduced operating costs.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Reliable Shale Shaker screen manufacturers in China

Shaker screen manufacturers are all over the world. In USA, Canada, Germany, United Kingdom,China, Russia, Kazakstan, Brazil, Middle East, etc. The very famous ones are Derrick Equipment Corporation, NOV Brandt, M-I SWACO, CSI, etc. Almost the famous brand solids control manufacturer produce shaker screens as well. They will supply screens as internal consumption for their own shaker and also replacement screen for other brand shaker.

shale shaker screen
shale shaker screen

Different shaker screen manufacturers will always have different technique and design on screen panels. And the capability is various as well. KOSUN is a professional manufacturer even over 25 years.As shaker screen manufacturer in China, we know much better on how to enhance screen performance or efficiency. No matter what type of shaker screen you need, you will get the high quality items at very reasonable price.

Shale shakers are the first line of defense for a properly designed solids control system. Shakers have been used on drilling rigs since the 1940¡¯s and are a significant part of the drilling process. Shale shakers work by removing solids from drilling fluid as the mud passes over the surface of a vibrating screen. The liquid portion of the mud and solids pass through the screen while larger solids fall off the back end and are thus discarded. Drilling fluids are a key aspect of the drilling process and often lubricate & cool the drill bit and take drilled cuttings from the borehole. Shakers still remain the backbone of any solids control system. As time has progressed, so have these technologies; more advanced and efficient designs have been cultivated including screen technology.

For more than 25 years, KOSUN has manufactured effective solids control and waste management equipment. KOSUN¡¯s driving principal is to provide quality, dependable equipment.? KOSUN is an original equipment manufacturer (OEM) of shaker screens focused on today¡¯s drilling contractor needs. Cleaner mud, increased productivity and screen life are key to any drilling operation.

Our professional staff and state-of-the-art equipment allow us to have the capability to design and manufacture a wide range of new items according to the buyer’s requirements.Our ability to provide buyer labels and design services for our clients make us an attractive choice. (Editor:Kosun Lily.Wang)

Linear Motion Drying Shaker Vibration Motor common installation methods

Linear Motion Drying Shaker is mainly composed of screen box, screen frame, screen, vibration motor, motor base, damping spring, bracket and other components. According to customer’s site size and different materials, Vibration motor installation methods are usually the following three common installation:

1, vibration motor installed at the bottom of linear motion drying shaker

This is the most common way to install a Vibration motor. Customers are usually advised to choose this type of installation, which is safe, reliable and space-saving. If the customer’s site width is limited, the site should be placed in addition to the linear sieve equipment, the two sides of the linear sieve should also leave a certain width, which would be convenient for feeding,  maintenance and other operations.

2, vibration motor installed on both sides of the linear motion drying shaler

This installation is also a common installation method for linear motion drying shaker vibration motor. It is usually used when the customer has a limit on the overall height of the equipment, and there is no limit to the width of the equipment. As the special requirements of some materials, equipment outlet can not be too high from the ground. This method not only satisfies the customer’s requirement for the height of the linear shaker, but also not affect the work efficiency of the equipment.

3, vibration motor installed in the top of the linear motion drying shaker

This installation method has very few customers to choose, if the customer has the limit of the height and width of linear shaker equipment discharge port, you can installed the vibration motor in the middle of the top of the device. Using this method,it can neither increase the width of the device, nor affect the height of the device discharge port.

drying shaker
drying shaker

The above three methods of vibration motor installation are the commonly installation methods used in linear motion drying shaker. The users can choose them according to their actual situation.Linear Motion Drying Shaker is a common vibration screening equipment. It is widely used in various sectors of the material screening and classification workflow. Linear Motion Drying Shaker applied to chemical industry, food, plastics, medicine, metallurgy, glass, building materials, food, fertilizer, abrasive, ceramics and other industries. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Drying shaker is important in the process of drilling waste

The most drilling projects are the oil and gas drilling. However, these fluids are prolific in the alpine, desert or Gobi deserts. What they all have in common is the lack of water, but drilling is actually a very water-consuming Engineering, so in the drilling process how to use and save water is a very important issue. Drying shaker is a device commonly used in well sites to recover liquid phase.

drying shaker
drying shaker

Drying shaker is a linear motion shale shaker. During drilling waste disposal, drying shaker is used to recover the liquid phase adsorbed in the drill cuttings excluded from the main vibrating screen and hydrocyclones. This method of recovering the liquid phase is particularly suitable for oil-based Mud. It can effectively reduce the mud waste.

Compared with the main shale shaker, the drying shaker cloth will be finer. Due to the drier cuttings passing through the vibrating screen are relatively dry, the speed of the screen flowing through the screen is slow, and the strong vibration force can recover the cuttings to the maximum extent Of the liquid phase.

The drying shaker can be used in combination with any equipment in the solides control system, such as linear motion shale shaker, desander, desilter, and so on. The solids removed after the combination of these devices and then passed through a fine mesh sieve shaker to recover the liquid phase adsorbed on the solid phase. All the equipment is combined into a drilling fluid cleaning system in line with the main vibrating screen Drilling fluid tank.

As the de-hydration system is usually applied flocculation, coalescence and other units, resulting in the liquid phase containing colloidal particles, so when excess liquid phase is recycled into the circulatory system, we must regularly detect the performance of the drilling fluid. Large amounts of colloidal particles may accompany the liquid phase into the circulation system affecting the plastic viscosity, dynamic and shear forces of the drilling fluid. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Disassembly of the Vibrator of Shale Shaker

Disassembly of the Vibrator of Shale Shaker :

  1. Remove motor and drive pulley guard.
  2. Remove the counterweight guard from both ends of the vibrator shaft.
  3. Loosen the four motor support bolts located under the motor, loosen the V-belts and remove them.
  4. Remove the V-belt sheave , by first loosening its taper lock hub.
  5. Remove the counterweights , by removing the clamp screws and reusing the screw to open the slots in the counterweights, by tightening the screws into the tapped holes.
  6. Remove the collars and the retainers with the Spiro lox rings  in their grooves. Remove cartridge cap screws.
  7. Remove retaining ring from the drive side only. By striking on one end of the shaft with a lead hammer or a hammer and a block of hardwood, it is possible to start to drive out the cartridge  on the other side.
  8. Then it should be easy to pry either or both cartridges loose from their bores in the housing ends. If difficulty is experienced a cartridge can be bumped from the inside by striking the shaft again at the other end. When one cartridge is removed the shaft can be slipped from the housing.
  9. The bearing remaining in the other cartridge should be removed by using 3 long 3/8” NC cap screws and pushing the bearing out. Before inserting the cap screws, the setscrews must be removed.
shale shaker
shale shaker

KOSUN patented shale shakers is the equipment with welded structure. Vibration motor & screen plate base are installed into screen basket with special parts. Screen basket is fixed on the adjustment beam. At each of the four vertexes of the screen basket put a vibration damping spring, which can prevent the adjoining parts and devices from being affected by the vibration. There are several shale shaker screen panels on screen basket, and they are fixed and adjusted by snap-on screw bolts and hooking tensioners so that the combined effect of horizontal and vertical supporting bars can provide enough strength for screens basket. And the panels are in an arched shape, thus making the panels more easily tensioned and more intimately connected with the frames, extending their service life as well as increasing the processing efficiency of particles. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Factors that determine the efficiency of linear motion shale shaker

In oil drilling mud treatment system, the drilling fluid that returns from the well first passes through a linear motion shale shaker and then into other solids control equipment. Shale Shaker is a filtering mechanical separation equipment. It features the first and fastest separation of solids in the solid phase in an entire solid-phase clean-up system, as well as an economical and efficient separation plant.

linear motion shale shaker
linear motion shale shaker

Compared with other solid control equipment, KOSUN linear motion shale shaker has obvious advantages when dealing with large displacement drilling fluid, powerful excitation force output by the drilling fluid vibrating screen, rapid removal of a large amount of solid phase through efficient drilling fluid vibration trajectory. Linear motion shale shaker can effectively remove larger particles in the drilling fluid.

 Factors that determine the efficiency of  linear motion shale shaker:

(1) Vibrating Form – There are three types of vibrating screen motions, circular, elliptical and linear. Each form of motion is generated by the difference in the center of gravity of the system. Linear movement is the oscillator on the top of the system before the center of gravity, the screen frame to produce linear motion, thus clearing the solid phase. Straight-line motion has a constant cut-off speed of the cuttings, which can be either flat or slightly inclined.

shale shaker
shale shaker

(2) Amplitude and frequency – The sieve capacity of the shaker depends on three parameters: amplitude or stroke, vibrational mode and pendulum rotation speed. Most circular motion shakers have 4-6 times the acceleration of g, most of the linear motion of the shaker has 3-4 times the acceleration of g.

(3) Slope and mesh number of screen cloth – The screen cloth moves the whole drilling fluid through vibration to separate the solid phase. Elliptical shakers are usually placed at different slopes. The purpose is to properly discharge drill cuttings. The screen surface can be either a bevel or a few bevels.(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

The Economy of KOSUN Linear Motion Shale Shaker

KOSUN Linear Motion Shale Shaker is especially effective while drilling top-hole sections where heavy and high-volume solids are usually encountered. In these intervals, shakers may generate powerful G-forces and its effective vibrating motion can quickly remove the dense solids from screens and particles from wells.

linear motion shale shaker
linear motion shale shaker

Shale shaker is the first stage of solids control equipment in drilling purification system. It can remove cuttings above 75 μm brought from the drilling well to leave the liquid with smaller particles into the tanks below, which will flow into next grade solids control equipment for further treatment.

Shale Shaker
Shale Shaker

Structure of Shaker Deck:

KOSUN patented shale shaker is the equipment with welded structure. Vibration motor & screen plate base are installed into screen basket with special parts. Screen basket is fixed on the adjustment beam. At each of the four vertexes of the screen basket put a vibration damping spring, which can prevent the adjoining parts and devices from being affected by the vibration. There are several shale shaker screen panels on screen basket, and they are fixed and adjusted by snap-on screw bolts and hooking tensioners so that the combined effect of horizontal and vertical supporting bars can provide enough strength for screens basket. And the panels are in an arched shape, thus making the panels more easily tensioned and more intimately connected with the frames, extending their service life as well as increasing the processing efficiency of particles.

AWD angle adjustment system:

KOSUN patented AWD angle adjustment system can raise or lower the end of screen basket while the machine is working. This part includes two vertical column assemblies that are connected on the upper beam assembly and are attached to the shaker base. The mobile part of AWD consists of the lower beam, limiting device that controls vertical movement and screw rod that drives the upward and downward movement of the screen basket. Both ends of screw rod are hinged with the upper and lower beam assemblies respectively. Positive and negative rotating handles can make the screen basket move upward and downward respectively. The screen basket angle of shale shaker can be arbitrarily adjusted within -1°~5° at an increment of 0.5°as required.(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com