The Component of the Solid Control System

Solid control system is also called drilling fluids purification system, primarily applied for solids control and solid-fluid separation in drilling fluids so that the drilling mud might be recycled. Consisted of 3-7 module composite tanks and configured with 4 phases of purification equipment, it is fit for 2000-7000 meter oil drilling processes. The whole system is innovative with the bottoms of its purification tanks made to be conical and its edges equipped with mud agitating system to prevent solids from depositing. Besides, its tanks and bins may be comparted or united depending on the demands of drilling processes. Each of them is connected to another via pipe network in which the valves at the bottom of suction pipes are flexible while being opened, but can turn to be a good seal when closed.

The Component of the  Solid Control System:

The first main equipment for solid control system should be the vacuum degasser,We could analytics from the function of vacuum degasser. Generally speaking, horizontal vacuum degasser will be used to separate the gas from the drilling solids. What’s the reason to do like that? Because we should do everything to prevent any dangerous elements in oil & gas drilling fields. That’s why we should put the vacuum degasser as the first role.

The second one should be mud cleaner. KOSUN MD Series Mud Cleaner is the second stage separation equipment for drilling fluids, which deals with the mud being treated by the first grade separation equipment. The barite will be recovered and cuttings which are bigger than barite will be removed. Then the barite in the underflow will flow into circulation tanks through the screens when the weighted mud passes while the particles that are bigger than mesh will be removed.

The third equipment, we think it should be shale shaker (with necessary steel frame shaker screen). Actually, after the drilling solids have been transported and fed into vacuum degasser and mud cleaner, the third step is going with shale shaker. Commonly, we still need to be transported the solids onto the shale shaker, or we could say onto the surface of shaker screen. The equipment of transporting we should use is centrifugal sand pump or screw pump; and we may use shear pump to cut the drilling solids into small one if they are in big size. With the different design of the shaker screen’s mesh, we could get the drilling solids separated in different sizes.

The fourth equipment should be the decanter centrifuge. KOSUN DC Series Decanter Centrifuge is used to separate suspended solids ≥2μm in diameter and treat the drilling mud and fluids. It is especially effective when used in oilfield service industry, industrial service industry and especially in environmentally sensitive areas. This type of centrifuge is high in recovery rate, effective in solids control and remarkable in the reduction of cost spent on drilling mud resupplying and management. It is a very sophisticated dynamic balancing machine, able to operate stably with the whirling speed ranging from 0 to 3900 and generate centrifugal force of 3000G. In solid control system, decanter centrifuge has been popularly used, which is also the popular one for drilling waste management. In this step, we could not only get the result of separating, but also we could separate the oil from the drilling solids, even if the oil is just a little part.

Of course, the whole equipment must be mounted on the top of drilling mud tank, which is a kind of basic equipment for both solid control system and drilling waste management (vertical cutting dryer is the core equipment for this system), but it is a kind of powerful equipment.(Editor:Kosun Lily.Wang)

Kosun- Solid Control System Company

Tel.: +86 29 87304914/86-13891934239

Email: sales@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosuneco.com

http://www.kosun.com

Inspection and Maintenance of Drying Shaker

Drying Shaker

Drying Shaker is one of the solid control equipment in drilling waste purification system and Kosun with more than 20 years experience in this aspects.

Drying shaker of maintenance is straightforward, while there are a considerable measure of basic disappointments additionally, we have to comprehend the normal deficiencies of boring liquid shaker and how to manage. The following are some common problems faced concerning the drying  shaker:

The vibration engine pivot turn out to be gradually, and there is a heading warming:
This demonstrates the typical upkeep of the shale shaker was not done well, and the bearing is shy of greasing up oil, if the oil is recently included the reason will be oil quality issues or get too full, second rate oil make the bearing square so oil quality is very essential.

drying shaker
drying shaker

The poor screening nature of penetrating drying shaker:
This issues may for the most part brought on by the mis operation, it might be the  shaker screen work blockage, fine grain size and increment of water substance in the strainer material, the sifter material layer is too thick, sustaining imbalance, etc. May both sides of the screen is not tight, in the event that it is an offbeat shaft vibration may the belt is too free, a time of invert revolution can be taken after the mechanical preparing is finished keeping in mind the end goal to enhance the nature of screening.

Shaft break of shale  shaker box:
In the event that the screen box has been because of absence of inflexibility, flat level did not recognize, will bring about the shaft crack, on the off chance that it still in operation will likewise make the material stream peculiarities. There likewise might be uncalled for operation, that is the imbalanced sustaining is additionally one reason.

The shale shaker can’t begin or plentiful is too little:
Ought to check whether the aggregation of oil on the electrical machine is excessively, if so we ought to expel stores on the vibrating screen.

Drying Shaker for Sale  by Manufacturer Kosun serving clients at home and abroad and been praised good in performance.

Drying Shaker for Sale Cover all over the World

drying shaker for sale

A spring-stacked plunger and reversible pawl give a tightening activity amid development of the working handle. An entire 180 degrees of development is conceivable in both bearings.

Contingent upon pawl setting, moving the handle in one course turns the jack screw to raise or lower the screen outline, while in the other bearing the jack screw stays stationary amid handle development. The spring-stacked pawl allows the administrator to change the bearing to either raise or lower the shale shaker screen outline, as required.

The point of the release end of the shaker screen edge is endlessly movable inside the hardware’s accessible range.

drying shaker for sale
drying shaker for sale

There, certainly, are some precautions to be taken while operating a drying Shaker :
1.Assess release channel association on side of container for breaks. Fix association as well as add silicone sealant to avert spillage.
2.Review cover on unused container release association for breaks. Fix association as well as add silicone sealant to avert spillage.
3.Utilizing a water hose, wash off gathered process material from screen outline, inside of container and AWD point alteration parts.
4.Abundance prepare material in these regions may hinder edge alteration of screen edge and can lessen screen outline vibration if the edge bottoms out on the development.
5.Check for and evacuate any aggregation of process material or other hindrance in feeder inside. Feeder blockage may bring about over the top sprinkling and uneven dissemination of slurry onto the screen bed.

Examine whole machine for proof of covering harm, including uncovered base metal, consumption, profound scratches, or different voids. Repair harmed zones as per covering makers’ particulars.

To make sure the operation of the shale shaker and normal usage life on screen, the operator need to make sure parts like wedges, screw cap bolt and springs on the shale shakers are installed correctly with no signs of wrongdoing. The operator installs the screens according the operation manual provide it from the seller.

Replacement Derrick Shale Shaker by Manufacturer Kosun

Derrick Shale Shaker Replacement

Derrick shale shaker replacement is high quality low price and attact clients at home and abroad.

Derrick Shale Shaker , usually is referred as first line of protection for the very expensive drilling fluid. It is basically used to control the solid and also recycle as much as possible the valuable drilling fluid.

Thus Shale Shaker is important component for both solid control system and the mud system as purity of fluid passing through this directly affects the efficiency of the successive machine in line.

Replacement Derrick  shale shakers by Kosun  are important tool in drilling waste management as waste screened by this while be directly transferred to other equipment. Shale shaker is useful for separating waste of diameter above 75 µm. Components of shale shakers are hopper, feeder, screen basket, vibrator and basket angling mechanism.

Replacement Derrick Shale Shaker
Replacement Derrick shale shaker

Hopper commonly known as base of the collection of underflow which is nothing but processed drilling fluid from the shaker screens . These come in various dimensions to accommodate drilling fluid as per need.

Feeder can also be referred as accumulation pan. The main function of feeder is to collect the processed drilling fluid and thus it comes in various sizes and shapes as per requirements.

Screen Basket is simply known as bed and is also important part of shale shaker. Its function is to transfer the shaking intensity of the machine. And also has to keep this motion equal in all parts of the basket. Shaking intensity is measured in “G’s”.

Basket Angling Mechanism- To allow the flow rates of drilling fluids and to maximize the use of the shaker bed, shale shaker has to keep changing its angles. This is when Basket Angling Mechanism comes into existence. Angling mechanisms recently used ranges from hydraulic to pneumatic and mechanical.

Vibrator is a component that provides the vibratory force and also the motion type to the shale shaker. For various motions specialized electric motors are designed. Like for rotary motion eccentric weights are added and for linear motions vibrators are placed parallel to first.

Derrick shale shaker replacement  by Kosun with high quality low price with more than 20 years experience in solid control system. Welcome to contact us if you need.

Drying Shaker for Sale 5 Percent Off by Kosun

Drying Shaker for Sale

Drying shaker for sale by Kosun has attracted clients at home and abroad, and the drying shaker for sale this time mainly used in geographical engineering for mining of coal or other diesel products.

As per screening practices, decrease drilling mud amount in unit, the shaker screensof drying shaker for sale  is favorable to improve screening effect. When filled upto 80% to its capacity shale shaker performs as much as it could. So make sure that the shaker screen is big enough to conduct screening drilling mud which always think 2:1 rate for the length to width of the screen is the best design. Thus improving shaker screen will facilitate better working of shale shaker.

drying shaker for sale
drying shaker for sale

Size of shaker screens matters too! When a bigger size shaker screen is used in shale shaker it not only increases the vibration strength and amplitude but also improves the hitting force and shearing force reacted by shale screen to drilling mud and decreasing adhesive force between solid particles. Meanwhile, this measure is good at avoiding block of the screen to some extent, realizing drilling mud shearing and separation.

Basket angling mechanism-proper angling control the drilling mud flowing speed. Generally, big angle is faster than that of small angle. Although this practice is with big volume of shale shaker, it really does low efficiency. So, according to experience, it’s fine to keep cutting fluids speed <0.6m/S and 15 degrees for the screen.

Adding many layers screens to shale shaker- different particles are resent with different sizes thus to eliminate these multi-layer screen shale shaker can be used.  Setting several layers of screen with bigger mesh form low to upper screens help to improve the shaking screen efficiency.

Proper cleansing and maintenance ways of the drying shaker for sale is important.  If cleaned by brushes or sticks it can lead to damage of the screen. It is must to use proper cleansing solutions . Never use water with an oil or synthetic based mud. For maintenance of the shaker ensure the shaker components are in good order; rubber supports, tensioning mounts etc.

Functions of Solid Control Equipment – Balanced Elliptical Motion Shaker

Balanced Elliptical Motion Shaker

Balanced Elliptical Motion Shaker is a key component of the solid  control equipment for the drilling industry. Drilling operations use drilling techniques to penetrate deep into the surface to achieve fossil fuels, and in this quest, the mudstone machine first needs to be sampled to determine the depth and quality of the rock it penetrates. In the oil field excavation, assuming that the offshore site, the drilling will be completed with the help of the rig.

 

Balanced Elliptical Motion Shaker
Balanced Elliptical Motion Shaker

The drill bit itself will carry cuttings, which are basically shredded with drilling mud. The mud collector will extract these shavings from the drill for further analysis. As mentioned earlier in the article, the drilling fluid is very expensive, so the operator must recover the drilling fluid from the drilling waste . To this end, the use of various solid control devices, where the shale oscillator is the most important.

The vibrating screen with a vibrating   screen helps to separate the cuttings from the drilling fluid and direct the separated drilling fluid to a separate container for further processing and handling. The dried solids, i.e., the drilling chips, are transported to a separate container for further processing and disposal.

A very important factor in solid control systems is its contribution to environmental balance. If the efficiency of the solid control system is not high enough, the cuttings are likely to carry some drilling fluids containing chemical substances that may be harmful to the environment and cause contamination of the soil or groundwater. For environmental reasons, the drilling industry follows the strict rules for drilling waste treatment .

All in all, the main function of the shale shaker is to filter the drilling waste through an effective shaker screen shield, thus contributing to the overall drilling operations and the economy of environmental precautions.

Mongoose Shaker Parts Dealers – Kosun Manufacturer

Mongoose Shaker Parts Dealers

The Mongoose series screen is a spare part of the Mongoose series shale shaker for M-I Swaco.

Mongoose Shaker Parts Dealers- Kosun Manufacturer with more than 20 years experience that can provide a replacement screen for the MI Swaco shaker, including the Mongoose, BEM and MD series vibrating screens.

All other shaking tables are not single deck, except for honey shaker, so the main and stripping screen is different.

 

This product is a wear part of the shale shaker, mainly divided into soft screen, sieve plate type screen and frame plate screen.

Characterized :

1.wear resistance

2.wear resistance

3.temperature grade

4. low cost

5.easy disassembly

6.conductive (powder) liquid

7.good capture (waste) effect.

Mongoose Shaker replacement
Mongoose Shaker replacement

Performance: acid, alkali resistance, high temperature resistant, tensile resistance, high resistance to wear and use the longest time of 360 hours.

Purpose: shale shaker parts used in acid and alkali conditions oil mud solid liquid screening and

filtering.

All verified swaco mongoose shaker screen suppliers & swaco mongoose shaker screen manufacturers – Kosun Manufacturer  have passed business license check, Kosun can offer high quality swaco mongoose shaker screen products replacement.

Product features: the main characteristic of oil shale shaker sieve is in the process of screening

 

The replacement screen for the MI-Swaco shale oscillator combines a proven grid combination with a diamond plate to increase the efficiency of the vibrating screen while extending the screen life.

These screens are designed to meet the exact design specifications of Swaco’s shale shaker and can be mounted directly on the device using a block wedge or hook. Replacement Screen There are a variety of grid combinations that are best suited for drilling applications.

China Mongoose Shaker Screen products replacement offered by China Kosun Shaker Screen manufacturers. Mongoose Shale Shaker, Wholesale Various High Quality Mongoose Shale Shaker Products from Global Mongoose Shale Shaker Suppliers and Mongoose Shale Shaker.

Shaker Shaker Screen – Cleaning System from Kosun

Shale Shaker Screen

Shale shaker screen  is mainly classified into soft sieve screen, sieve plate type screen,and  frame plate type screen .

Any machinery will give its best performance if maintained properly, so a preventive measure is a prerequisite if an operator wants to ensure the long life of the machinery.

While routine services will take place as part of your preventive maintenance, there is something that operators themselves will be able to take care of and be rewarded with even better results. A simple way is to keep the machinery clean.

shale shaker screen
shale shaker screen

In solid control equipment, shaker screen performs that key job of eliminating the solids through the screen. So it is imperative that they are prone to damage if not kept properly clean and that will naturally increase the overall project cost.

Here are some ways to keep the shaker screen clean and safe:
• If the shaker has been idle for some time, it is important that the shaker screen be cleaned before the use. To clean the shaker screen, the best way is to use water gun or water hose.
• Usage of wire brush will actually damage the mesh, so stay clear of brushes in your cleaning process.
• The shale shaker screen constantly sieves the waste material and likely to get clogged with waste material and as a result the screen holes will be blinded and hamper the process if filtration. To clean the blinded screen holes, use the water hose from back side. You could consider removing the larger particles manually, but never with a brush or stick, as the mesh of the screen is prone to be torn in the process if you use any of these.
• Make sure that the screens are not left with the drilling waste i.e. drill cuttings and mud to be dried while in the screen. This will invariably lead to a pre-mature failure of the equipment.
• Never allow any worn out rubbers to be used in the equipment, this directly lowers the performance of the equipment and damages the shaker screen.
• Do not allow any other material to be placed over the shaker screens , either in function or in storage.

With these basic cleaning procedures, you could ensure a longer life for the shaker screen.

Shale Shaker Screen Good Cleaning System from Kosun Manufacturer

Shale Shaker Screen

Shale shaker screen mainly classified into soft sieve screen, sieve plate type screen,and  frame plate type screen .

Any machinery will give its best performance if maintained properly, so a preventive measure is a prerequisite if an operator wants to ensure the long life of the machinery.

While routine services will take place as part of your preventive maintenance, there is something that operators themselves will be able to take care of and be rewarded with even better results. A simple way is to keep the machinery clean.

shale shaker screen
shale shaker screen

In solid control equipment,  shaker screen performs that key job of eliminating the solids through the screen. So it is imperative that they are prone to damage if not kept properly clean and that will naturally increase the overall project cost.
Here are some ways to keep the shaker screen clean and safe:
•    If the shaker has been idle for some time, it is important that the shaker screen be cleaned before the use. To clean the shaker screen , the best way is to use water gun or water hose.
•    Usage of wire brush will actually damage the mesh, so stay clear of brushes in your cleaning process.
•    The shaker screen constantly sieves the waste material and likely to get clogged with waste material and as a result the screen holes will be blinded and hamper the process if filtration. To clean the blinded screen holes, use the water hose from back side. You could consider removing the larger particles manually, but never with a brush or stick, as the mesh of the screen is prone to be torn in the process if you use any of these.
•    Make sure that the screens are not left with the drilling waste i.e. drill cuttings and mud to be dried while in the screen. This will invariably lead to a pre-mature failure of the equipment.
•    Never allow any worn out rubbers to be used in the equipment, this directly lowers the performance of the equipment and damages the  shale shaker screen.
•    Do not allow any other material to be placed over the shaker screens , either in function or in storage.
With these basic cleaning procedures, you could ensure a longer life for the shaker screen.

Hi-G Dryer Shaker of Solids Control Equipment by Kosun Manufacturer

Hi-G Dryer Shaker

Hi-G dryer shaker  is used to recover mud from cuttings to reduce the liquid / oil content in the cuttings to about 10% (w / w) and to recover part of the drilling mud to reduce drilling costs and reduce drilling waste Volume, reduce environmental pollution.  Drying shaker screen for WBM and OBM.

Hi-G dryer shaker is the key component in solids control equipment used in drilling industry. Drilling operations use a borehole technology to penetrate deep beneath the surface to reach the fossil fuel, in this pursuit the mud-loggers first need to do a sampling to ascertain the depth and quality of rock they are penetrating.

H-I G Dryer Shaker
H-I G Dryer Shaker

The drilling bit will carry with itself drilling cuttings, essentially the rock shavings, mixed with drilling mud. The mud-loggers will extract these shavings from the drilling bit for their further analysis. As explained earlier in the article, the drilling fluid is quite expensive so it is imperative for the operators to restore the drilling fluid from the drilling waste . For this purpose various solid control equipments are used, among them a shale shaker is the foremost.

Hi-G dryer shaker with the help of shaker screens helps in separating the drilling cuttings from drilling fluid, and the separated drilling fluid is channeled to a separate container for further processing and treatment. The dried solid, i.e. drilling cuttings are conveyed to a separate container for further treatment and disposal.

One very important factor in the solid control system is its contribution for environmental balance. If a solid control system is not efficient enough, it is likely that the drill cuttings will still carry some amount of drilling fluid that contains chemicals which could be really harmful for the environment and cause contamination of soil or ground water. The drilling industry follows strict rules on drilling waste management  for the sake of environmental impact.

In conclusion, drying shaker’s main function is to filter the drilling waste with the help of an effective shaker screen and as a result help in economy of overall drilling operations and environmental prevention.