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May 23, 2023June 12, 2023

Understanding the Function and Benefits of Drilling Mud Shale Shakers

Drilling mud shale shakers play a crucial role in the oil and gas drilling process. They are vital components of the solids control system, responsible for separating and removing cuttings and other solid particles from the drilling mud. In this blog, we will delve into the details of drilling mud shale shakers, their functions, and how they work.

What is a Drilling Mud Shale Shaker?

A drilling mud shale shaker is a piece of equipment used in the oil and gas industry to separate solid particles, such as cuttings, from the drilling mud. It utilizes a vibrating screen or sieve to separate the larger particles from the drilling fluid, allowing the mud to be reused and circulated back into the wellbore.

The function of a Drilling Mud Shale Shaker

The primary function of a shale shaker is to remove solid particles from the drilling fluid, maintaining its properties and minimizing waste. By separating the cuttings, shale shakers prevent them from accumulating in the wellbore, reducing the risk of equipment damage, improving drilling efficiency, and ensuring a safer drilling environment.

Benefits of Drilling Mud Shale Shakers:

1, Solids Control:

Shale shakers effectively remove solid particles, reducing the concentration of cuttings in the drilling mud and enhancing the overall solids control efficiency.

2, Mud Recycling:

By separating the cuttings, shale shakers allow the drilling mud to be reused, minimizing waste and reducing the cost of mud disposal and replacement.

3, Equipment Protection:

Removing solid particles prevents damage to downstream equipment, such as mud pumps, mud motors, and drilling bits, thereby extending their lifespan and reducing downtime for maintenance and repairs.

4, Environmental Impact:

Shale shakers play a crucial role in environmental protection by minimizing the discharge of drilling waste into the environment. By efficiently separating the cuttings, they contribute to cleaner drilling operations.

Drilling mud shale shakers are essential components of the solids control system in oil and gas drilling operations. By effectively separating solid particles from the drilling mud, shale shakers improve drilling efficiency, protect equipment, and promote environmental sustainability.

Tags: Function of Drilling Mud Shale Shakers, Benefits of Drilling Mud Shale Shakers, Drilling Mud Shale Shakers, What is a Drilling Mud Shale Shaker, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

The piling slurry separation system is a combined device

KOSUN slurry separation system can be used for slurry treatment in non-drilling industries, HDD, reversing crossing, shield tunneling, pipe jacking, drilling rigs, double-wheel milling machines, three-axis mixing, diaphragm walls, etc. The piling slurry separation system is an economical purification system that separates solids from drilling mud. It is mainly used in construction piling engineering where it is required to remove coarse particles in the mud.

The piling slurry separation system consists of a coarse particle separation process and a hydro cyclone separation process. After the mud enters the piling slurry separation system, the coarse particles are screened out by a shale shaker. The liquid will be pumped to the hydrocyclone unit for fine particle separation. The piling slurry separation system has a built-in pump system, buffer tank, and electric control system. Various purification process designs enable the system to separate fine particles to meet the needs of users.

The piling slurry separation system is a combined device that gradually separates large particles and fine particles. Considering the limitation of the work site area, the design of the piling mud-water separation system occupies a small area and is easy to move in the inner space of the city. For large-capacity active mud storage, users Additional storage tanks can be made, which are very convenient to connect to the piling mud-water separation system.

Tags: piling slurry separation system, slurry separation system, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

March 21, 2023April 22, 2023

What should users consider before they buy a drilling mud shale shaker?

Drilling mud shale shakers are essential tools in the oil and gas industry that are used to separate solids from drilling fluid or mud. Shale shakers are used in the first stage of the solids control process and are responsible for removing large solids from the drilling mud. Choosing the right shale shaker is important to ensure efficient and effective solids control, which can have a significant impact on the overall success of a drilling operation. Here are some factors that a user should consider before buying a drilling mud shale shaker.

1, Shaker Type and Configuration:

The type of shaker and its configuration should be the first consideration when choosing a shale shaker. The most common types of shale shakers are linear motion shakers and elliptical motion shakers. The linear motion shaker is more common and is designed to move the drilling mud in a linear direction. Elliptical motion shakers, on the other hand, move the drilling mud in an elliptical pattern. Additionally, the user should consider the number of screens on the shaker, as well as the screen size and mesh configuration.

2, Capacity:

The capacity of a shale shaker is another important consideration. The user should determine the maximum amount of solids that will be processed and the required flow rate of the drilling mud. Shale shakers come in different sizes and capacities, and the user should choose one that can handle the anticipated capacity of the drilling operation.

3, Maintenance:

Shale shakers require routine maintenance to ensure optimal performance. The user should consider the ease of maintenance and the availability of replacement parts when choosing a shale shaker. The user should choose a shaker that is easy to maintain and has readily available replacement parts to minimize downtime.

4, Quality:

The quality of the shale shaker is also an important consideration. The user should choose a shaker from a reputable manufacturer with a track record of producing high-quality equipment. High-quality shale shakers are likely to last longer and require less maintenance, which can save the user money in the long run.

5, Price:

The price of the shale shaker is also a consideration. The user should choose a shaker that is within their budget but should not compromise on quality. The user should consider the long-term cost of owning and maintaining the shaker when making a decision.

6, Environmental Impact:

The environmental impact of the shale shaker is another consideration. The user should choose a shaker that is designed to reduce the environmental impact of the drilling operation. This can include features such as energy-efficient motors or the use of biodegradable materials in construction.

In conclusion, when choosing a drilling mud shale shaker, the user should consider the shaker type and configuration, capacity, maintenance requirements, quality, price, and environmental impact. By considering these factors, the user can select a shale shaker that will meet their needs and provide efficient and effective solids control.

February 26, 2023March 21, 2023

Types and advantages of drilling shale shaker

A drilling shale shaker is a vital piece of equipment in the drilling process. It is used to separate solids and fluids that come out of the wellbore during drilling operations. The drilling shale shaker is a vibrating screen that utilizes a mesh to filter out the cuttings from drilling fluids. In this article, we will discuss the different types of drilling shale shakers and their advantages.

1, Types of Drilling Shale Shakers

Linear motion shale shaker:

Linear motion shale shakers are the most common type of shale shaker. They use a linear vibratory motion to separate the cuttings from the drilling fluids. The linear motion shale shaker consists of a screen bed that is inclined at an angle to allow the fluid to flow over the screen surface. The vibration causes the solids to move down the screen and the fluids to pass through the screen and flow into the mud tank.

Balanced elliptical motion shale shaker:

The balanced elliptical motion shale shaker is designed to provide a better separation of solids and fluids. The elliptical motion is achieved by using two vibratory motors that are synchronized to produce an elliptical motion. The elliptical motion provides a more efficient separation of solids and liquids compared to the linear motion shale shaker.

Dual motion shale shaker:

The dual motion shale shaker combines both linear and elliptical motion to provide better separation of solids and fluids. The dual motion shale shaker uses two vibratory motors that operate independently to produce linear and elliptical motion. The dual motion shale shaker provides better separation efficiency, reduces screen blinding, and extends screen life.

2, Advantages of Drilling Shale Shakers

Reduced fluid loss: The shale shaker is designed to remove solids from the drilling fluid, which reduces the amount of fluid that is lost during the drilling process. This results in significant cost savings for the drilling operation.

Improved drilling efficiency: The shale shaker removes the cuttings from the drilling fluid, which allows the fluid to be reused in the drilling process. This improves drilling efficiency and reduces the time required to complete the well.

Reduced equipment wear: The shale shaker removes the cuttings from the drilling fluid, which reduces the wear and tear on other drilling equipment such as the mud pump and mud motor.

Environmental protection: The shale shaker reduces the amount of drilling waste that is generated during the drilling process. This reduces the environmental impact of drilling operations.

Improved safety: The shale shaker improves safety on the drilling rig by reducing the risk of accidents caused by the accumulation of cuttings on the rig floor.

In conclusion, drilling shale shakers are an essential piece of equipment in the drilling process. They help to separate the cuttings from the drilling fluid, which improves drilling efficiency, reduces fluid loss, and protects the environment. The different types of shale shakers offer varying degrees of separation efficiency, and choosing the right shale shaker for the drilling operation is crucial to achieving optimal results.

Tags: drilling shale shakers, Linear motion shale shaker, Balanced elliptical motion shale shaker, Dual motion shale shaker, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

October 5, 2022February 26, 2023

What is the solid control equipment linear shale shaker?

What is the drilling mud of solid control equipment linear shale shaker? KOSUN series linear shale shaker uses vibration motor excitation as the vibration source, so that the material is thrown up on the screen and moves linearly forward at the same time. It has the advantages of low energy consumption, high output, simple structure, easy maintenance, fully enclosed structure, no dust overflow, automatic discharge, etc., and is more suitable for assembly line operations. The solid separation effect can be adjusted.

Application of linear shale shaker: LS series linear shale shaker is a first-class solid control equipment for processing drilling mud, and is more suitable for occasions requiring large processing capacity. It can separate solid phase particles with particle size larger than 76μm in drilling mud of linear shale shaker. Application areas: supporting large oil drilling rigs, supporting large trenchless drilling rigs, supporting shield tunneling projects, supporting river dredging projects, etc.

KOSUN will continue to take advantage of its own innovative manufacturing and production advantages to extend and deepen the development of the industrial chain, continue to promote the company’s high-quality development, and provide our customers with effective linear shale shaker drilling mud treatment industry solutions, welcome to consult!

August 28, 2022August 28, 2022

How to clarify the classification of the drilling fluid systems

Drilling fluid systems can generally be divided into 3 categories and 7 sub-categories. They are liquid-based drilling fluid, gas-based drilling fluid and mixed-based drilling fluid.

Water-based drilling fluid systems, including oil-in-water drilling fluids. Its solid phase particles are suspended in water or brine, and the oil can be emulsified into the water. At this time, the water is the continuous phase.

The composition is: bentonite + water + chemical treatment agent + weighting material + drill cuttings.

Oil-based drilling fluid system, including full-oil drilling fluid, water-in-oil drilling fluid, and synthetic-based drilling fluid, whose solid phase particles are suspended in oil, and water or brine is emulsified in oil, that is, oil is the continuous phase.

The composition is: diesel oil+asphalt/organic soil+treatment agent.

Synthetic-based drilling fluid system: It is mainly a synthetic system. Including ether-based, ester-based, poly-olefin-based and isomerized-olefin-based drilling fluids, etc.

KOSUN can provide oil-based mud zero discharge treatment systems, water-based mud zero discharge treatment systems, and composite-based mud zero discharge treatment systems, mainly for drilling waste treatment solutions!

June 27, 2022February 26, 2023

Shale shaker working efficiency determines the mud process efficiency

In the oil drilling process, The drilling fluids from the well can be transported to the mud control equipment by mud pump. As the first phase equipment of mud control, The drilling fluids shale shaker is one of the mud-water separation equipment and has the characteristics of the earliest separation, the fastest separation, economical and efficient. Shale shaker working efficiency determines the mud process efficiency of entire mud control system. so we must know what factors determine working efficiency of the drilling fluids shale shaker. There are three deterministic factors of shale shaker working efficiency.

The First Factor: Shale Shaker Mode of Vibration

There are three types vibration modes shale shaker. It is inear motion, circular motion, elliptic motion. If the center of gravity is at the vibrator, it can form the circular motion. If the center of gravity is above the vibrator, It can form circular motion. For the elliptic motion, the screen must have a slope in order to transportation of drill cuttings, but it can reduce the capacity of its screen. If the center of gravity is above and in front of the vibrator, The shaker can formed inear motion. The inear motion shale shaker has the constant speed of transportation of drill cuttings.

The Second Factor: The Amplitude and Frequency of Shale Shaker and vibrating motor

The capacity of shale shaker depends on three parameters: amplitude, mode of vibration, rotation speed of vibrating motor. The rotation speed of vibrating motor determines the vibration frequency of shale shaker. The higher of vibration frequency of shale shaker, the better of the solid phase screening. Generally, vibration frequency of the domestic high frequency shale shaker is approximately 2000 times /min.

The vibration mass and eccentricity determines amplitude of shale shaker. Amplitude is the vertical distance of the movement of shale shaker. Vibration strength is centrifugal acceleration of the vibrator. It reflects the mesh size of the force acting on the solid particles. In theory, The larger the vibration amplitude of shale shaker, the better of the removing effect. But after the vibration strength increases, The force of shale shaker is also increased. if so the expectancy shaker life can become shortened. Therefore we should considered comprehensively when designing and using.

The Third factor: Mesh and Material of Shale Shaker

Generally speaking, there are 2-4 shaker screens in shale shake. Drilling fluids must pass the first screen into a second screen, and so on. If the screen size is not suitable or be torn, the efficiency of solid-phase separation can decrease dramatically. If the screen can not be install reasonably, the screen will soon be worn or torn quickly. So when you select the screen, you must pay attention on the material of shaker sreen.

April 28, 2022April 28, 2022

Mud shaker is a widely used mud treatment equipment

Mud shaker is a widely used mud treatment equipment. In the field of oil drilling, it is often used as a first-level solids control equipment to process drilling mud, also known as solids control shaker. According to the needs of solid control equipment, mud shale shaker can be divided into various types, including: single-layer mud shale shaker, multi-layer mud shale shaker, drying mud shale shaker, variable frequency shale shaker, etc. Solid control shale shaker used in oil drilling field, and mine shale shaker in mining field, etc.

The working principle of shale shaker
The exciting force generated by the vibration motor drives the sieve bed to do linear, circular, elliptical or translational elliptical motion. The screen will play the role of filtering and screening, screening out solids such as large particles of drill cuttings, and the treated clean mud with fine particles will fall into the vibrating screen bin for the next level of treatment. The separated large solid particles (usually above 74 microns) are transported to the outside of the sieve bed under the excitation force and discharged to the outside of the tank.

Scope of application of mud shaker
Primary or secondary or tertiary solids control treatment for mud and liquid to be treated in onshore and offshore oil and gas drilling/coalbed methane excavation/trenchless directional crossing/piling engineering/waste sewage, mud treatment and other projects. In short, it is the primary treatment of mud and solid-liquid mixtures suitable for various environments.

March 28, 2022February 26, 2023

A set of Sedimentation Tank Slime Treatment System Send to Coal Mine Treatment Sites

Recently, KOSUN successfully supplied a set of processing system for efficient cleaning of coal slime and slag for Shaanxi Coal Group, and sent it to the customer’s project site to complete the installation and commissioning. This system adopts a modular design concept, which is divided into a sedimentation tank cleaning and dehydration transfer module and a coal slag dehydration transfer module, which can be flexibly increased or decreased function module according to site needs.

KOSUN sedimentation tank slime treatment system effectively solves the problems of high solid content in the clear liquid in the sedimentation tank, difficult sewage treatment and high cost; cumbersome coal slime excavation and stacking process in the sedimentation tank, and time-consuming and laborious processing. The solid-phase moisture content after being treated by the KOSUN sedimentation tank slime system is less than 50%, which reduces the stacking volume and floor area, ensures that ordinary muck trucks do not cause secondary pollution when they are transported out, and reduces the amount of liquid entering the sewage treatment station. The total amount and solid content of the phase can be reduced, and the cost of liquid phase treatment can be reduced, not only can the coal slime originally discharged as waste be recycled, but also meet the requirements of national environmental protection and industry standards, and achieve the dual effect of improving economic benefits and environmental protection.

KOSUN has always provided you with solid-liquid separation solutions in the solid waste treatment industry. Customers are welcome to call for consultation!

February 7, 2022May 23, 2023

The role of waterway and river sludge dredging and dewatering treatment

The role of channel and channel sludge dredging and dewatering treatment is to improve and restore the normal operation function of river channel by treating river bottom sludge. Sludge deposition in waterways and rivers has increasingly affected the normal functioning of flood control, drainage, irrigation, water supply, navigation and other functions. In order to restore the normal functions of the river, it is necessary to use sludge dredging and dewatering equipment to carry out river dredging and dredging projects.

In terms of desilting and sludge dewatering treatment equipment for river channels and waterways, it is necessary to select equipment suitable for mud quality, mud amount and construction conditions for desilting sludge dewatering treatment under the premise of ensuring the good effect of desilting sludge dewatering. The important equipment for desilting sludge dewatering in river channel and waterway is as follows:

Sludge dredging equipment includes: excavator dredging treatment equipment, vertical mud pump mud conveying system dredging treatment, cutter suction ship dredging treatment; sludge dewatering treatment equipment includes: screw stacker type, decanter centrifuge type, Diaphragm filter press type dewatering; geotechnical pipe belt type sludge dewatering equipment.

In view of the commonly used equipment for desilting sludge dewatering treatment of river channels and waterways, the above main equipment is listed here. In the implementation of the project, the appropriate desilting sludge dewatering treatment equipment and scheme should be selected according to the specific sludge characteristics of the project , in order to achieve better sludge dredging and dewatering effect.

Shale Shaker,Shale shaker for sale,Dryer Shaker,Drying Shaker,Shale shaker manufacturers

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