Shale Shaker Archives - Page 2 of 6 - Shale Shaker,Shale shaker for sale,Dryer Shaker,Drying Shaker,Shale shaker manufacturers

February 26, 2023December 10, 2024

Types and advantages of drilling shale shaker

A drilling shale shaker is a vital piece of equipment in the drilling process. It is used to separate solids and fluids that come out of the wellbore during drilling operations. The drilling shale shaker is a vibrating screen that utilizes a mesh to filter out the cuttings from drilling fluids. In this article, we will discuss the different types of drilling shale shakers and their advantages.

1, Types of Drilling Shale Shakers

Linear motion shale shaker:

Linear motion shale shakers are the most common type of shale shaker. They use a linear vibratory motion to separate the cuttings from the drilling fluids. The linear motion shale shaker consists of a screen bed that is inclined at an angle to allow the fluid to flow over the screen surface. The vibration causes the solids to move down the screen and the fluids to pass through the screen and flow into the mud tank.

Balanced elliptical motion shale shaker:

The balanced elliptical motion shale shaker is designed to provide a better separation of solids and fluids. The elliptical motion is achieved by using two vibratory motors that are synchronized to produce an elliptical motion. The elliptical motion provides a more efficient separation of solids and liquids compared to the linear motion shale shaker.

Dual motion shale shaker:

The dual motion shale shaker combines both linear and elliptical motion to provide better separation of solids and fluids. The dual motion shale shaker uses two vibratory motors that operate independently to produce linear and elliptical motion. The dual motion shale shaker provides better separation efficiency, reduces screen blinding, and extends screen life.

2, Advantages of Drilling Shale Shakers

Reduced fluid loss: The shale shaker is designed to remove solids from the drilling fluid, which reduces the amount of fluid that is lost during the drilling process. This results in significant cost savings for the drilling operation.

Improved drilling efficiency: The shale shaker removes the cuttings from the drilling fluid, which allows the fluid to be reused in the drilling process. This improves drilling efficiency and reduces the time required to complete the well.

Reduced equipment wear: The shale shaker removes the cuttings from the drilling fluid, which reduces the wear and tear on other drilling equipment such as the mud pump and mud motor.

Environmental protection: The shale shaker reduces the amount of drilling waste that is generated during the drilling process. This reduces the environmental impact of drilling operations.

Improved safety: The shale shaker improves safety on the drilling rig by reducing the risk of accidents caused by the accumulation of cuttings on the rig floor.

In conclusion, drilling shale shakers are an essential piece of equipment in the drilling process. They help to separate the cuttings from the drilling fluid, which improves drilling efficiency, reduces fluid loss, and protects the environment. The different types of shale shakers offer varying degrees of separation efficiency, and choosing the right shale shaker for the drilling operation is crucial to achieving optimal results.

Tags: drilling shale shakers, Linear motion shale shaker, Balanced elliptical motion shale shaker, Dual motion shale shaker, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales@adkosun.com
WhatsApp/Wechat:+86 133 7925 0593
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

October 5, 2022February 26, 2023

What is the solid control equipment linear shale shaker?

What is the drilling mud of solid control equipment linear shale shaker? KOSUN series linear shale shaker uses vibration motor excitation as the vibration source, so that the material is thrown up on the screen and moves linearly forward at the same time. It has the advantages of low energy consumption, high output, simple structure, easy maintenance, fully enclosed structure, no dust overflow, automatic discharge, etc., and is more suitable for assembly line operations. The solid separation effect can be adjusted.

Application of linear shale shaker: LS series linear shale shaker is a first-class solid control equipment for processing drilling mud, and is more suitable for occasions requiring large processing capacity. It can separate solid phase particles with particle size larger than 76μm in drilling mud of linear shale shaker. Application areas: supporting large oil drilling rigs, supporting large trenchless drilling rigs, supporting shield tunneling projects, supporting river dredging projects, etc.

KOSUN will continue to take advantage of its own innovative manufacturing and production advantages to extend and deepen the development of the industrial chain, continue to promote the company’s high-quality development, and provide our customers with effective linear shale shaker drilling mud treatment industry solutions, welcome to consult!

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

June 27, 2022February 26, 2023

Shale shaker working efficiency determines the mud process efficiency

In the oil drilling process, The drilling fluids from the well can be transported to the mud control equipment by mud pump. As the first phase equipment of mud control, The drilling fluids shale shaker is one of the mud-water separation equipment and has the characteristics of the earliest separation, the fastest separation, economical and efficient. Shale shaker working efficiency determines the mud process efficiency of entire mud control system. so we must know what factors determine working efficiency of the drilling fluids shale shaker. There are three deterministic factors of shale shaker working efficiency.

The First Factor: Shale Shaker Mode of Vibration

There are three types vibration modes shale shaker. It is inear motion, circular motion, elliptic motion. If the center of gravity is at the vibrator, it can form the circular motion. If the center of gravity is above the vibrator, It can form circular motion. For the elliptic motion, the screen must have a slope in order to transportation of drill cuttings, but it can reduce the capacity of its screen. If the center of gravity is above and in front of the vibrator, The shaker can formed inear motion. The inear motion shale shaker has the constant speed of transportation of drill cuttings.

The Second Factor: The Amplitude and Frequency of Shale Shaker and vibrating motor

The capacity of shale shaker depends on three parameters: amplitude, mode of vibration, rotation speed of vibrating motor. The rotation speed of vibrating motor determines the vibration frequency of shale shaker. The higher of vibration frequency of shale shaker, the better of the solid phase screening. Generally, vibration frequency of the domestic high frequency shale shaker is approximately 2000 times /min.

The vibration mass and eccentricity determines amplitude of shale shaker. Amplitude is the vertical distance of the movement of shale shaker. Vibration strength is centrifugal acceleration of the vibrator. It reflects the mesh size of the force acting on the solid particles. In theory, The larger the vibration amplitude of shale shaker, the better of the removing effect. But after the vibration strength increases, The force of shale shaker is also increased. if so the expectancy shaker life can become shortened. Therefore we should considered comprehensively when designing and using.

The Third factor: Mesh and Material of Shale Shaker

Generally speaking, there are 2-4 shaker screens in shale shake. Drilling fluids must pass the first screen into a second screen, and so on. If the screen size is not suitable or be torn, the efficiency of solid-phase separation can decrease dramatically. If the screen can not be install reasonably, the screen will soon be worn or torn quickly. So when you select the screen, you must pay attention on the material of shaker sreen.

April 28, 2022April 28, 2022

Mud shaker is a widely used mud treatment equipment

Mud shaker is a widely used mud treatment equipment. In the field of oil drilling, it is often used as a first-level solids control equipment to process drilling mud, also known as solids control shaker. According to the needs of solid control equipment, mud shale shaker can be divided into various types, including: single-layer mud shale shaker, multi-layer mud shale shaker, drying mud shale shaker, variable frequency shale shaker, etc. Solid control shale shaker used in oil drilling field, and mine shale shaker in mining field, etc.

The working principle of shale shaker
The exciting force generated by the vibration motor drives the sieve bed to do linear, circular, elliptical or translational elliptical motion. The screen will play the role of filtering and screening, screening out solids such as large particles of drill cuttings, and the treated clean mud with fine particles will fall into the vibrating screen bin for the next level of treatment. The separated large solid particles (usually above 74 microns) are transported to the outside of the sieve bed under the excitation force and discharged to the outside of the tank.

Scope of application of mud shaker
Primary or secondary or tertiary solids control treatment for mud and liquid to be treated in onshore and offshore oil and gas drilling/coalbed methane excavation/trenchless directional crossing/piling engineering/waste sewage, mud treatment and other projects. In short, it is the primary treatment of mud and solid-liquid mixtures suitable for various environments.

December 21, 2021May 23, 2023

The difference in structure and technical factors of shale shaker

The drilling mud shale shaker is a mechanical process that separates particles of a certain size through a screening device. The shale shaker is the first in a multi-stage system and the most widely used mud cleaning tool. All modern drilling complexes are equipped with shale shakers, and the number of shale shakers on a drilling rig sometimes reaches six. The shale shaker removes the solution from coarse cutting particles larger than 70-80 microns. The content of particles of this size in the solution is relatively small, but the effect of the shale shaker depends not only on the amount of rock removed, but also on the reliability and centrifugation of the solution prepared for the deeper cleaning of the subsequent hydrocyclone sludge separator machine.

The shale shaker is an integral part of the drilling mud cleaning system, designed to clean the drilling mud from the drilled rock particles while drilling. Shale shaker-the first stage of cleaning, removes solution from 10-20% of sludge over 75-100 microns in size. Shale shaker occupies most of the mud removal and is the most common mud removal tool.

The shale shaker is different in structure and the following technical factors:

-Vibrating motion form of the vibrating frame (circular, elliptical, linear, linear-elliptical);

-The vibration amplitude of the vibrating frame;

-The acceleration of the vibration motion of the vibrating frame;

-Screen surface area;

-According to the number of layers: For better cleaning, the screen can be single or multiple layers.

November 30, 2021June 24, 2025

The working principle of the shale shaker in the petroleum industry

In the modern oil and mining industry, the production process requires the mandatory use of a special type of equipment-shale shaker, whether it is a single version or a composite form designed for multi-stage processing of specific raw materials. In the oil and gas industry, shale shaker are used to clean drilling washing fluid (solution) from drilling rock particles (drilling mud).

Shale shaker are usually used in the initial stage of drilling mud cleaning. By processing the solution on a shale shaker, the large rock particles with a size of 70-80 microns or more are sieved out. The shale shaker is designed in structure, and the device is quite simple.

The main nodes of the shale shaker include support frame; power frame; screen panel; protective cover and so on. The operating principle of the shale shaker is also quite simple: the drilling mud contaminated by the drilling rock particles is fed into the surface of the screen plate fixed in the fixed frame at a certain inclination angle. Under the action of the oscillating movement, the cleaned material moves along a certain track along the surface of the mesh. During such vibration treatment, the gravitational separation of the small and large fractions of the sludge occurs on the surface of the screen: pollutant particles larger than the mesh size do not pass through it, and because of the continuous movement under the influence of shale shaker, the large the inclusion cleaning drilling mud, and the smaller sludge particles contained therein, are naturally filtered through the sieve holes, and then they are transferred to the smaller sludge cleaning solution through a special port.

September 28, 2021December 21, 2021

Factors that cause mud run out of Drilling Fluid Shale Shaker

Drilling Fluid Shale Shaker are often used in the drilling process, and everyone has discovered that the Shale Shaker sometimes shows the phenomenon of mud running. Then, why does the Shale Shaker show the phenomenon of running mud? From the following three factors:

1. Drilling fluid (mud):

-the mud stickiness is too high;

-the mud proportion is too large;

-the solid content is too large;

-Scattered drill cuttings.

2. Elements of shale shaker performance:

-the exciting force is small;

-the mesh number of the screen is too high;

– the effective area of the screen is small;

-the choice of vibration trajectory determines the speed of mud movement;

-if the screen is selected, the mud will be unevenly distributed on the screen surface and tend to both sides.

3. The essentials for the operation and maintenance of the drilling fluid shake shaker:

-the elevation angle of the screen box is adjusted too small;

-the direction of rotation of the vibration motor is wrong;

-the amount of slurry supply is too large and exceeds the disposal amount of the shale shaker;

-the mesh of the sieve is obstructed, so it should be washed regularly with clean water during use;

-failure to rinse the screen with clean water in time during the shutdown caused the mud to dry out;

-when the mud performance changes, the percentage of the eccentric block of the vibration motor is not adjusted accordingly.

August 24, 2021December 21, 2021

The important role of drilling fluid shale shaker in solids control equipment

The drilling fluid shale shaker is the primary processing equipment in the solids control system. It is used to separate the relatively large drilling cuttings in the mud and plays an important role in maintaining the performance of the drilling fluid. In order to ensure the production of high-quality drilling fluid shale shaker with high mud screening accuracy, low energy consumption and no dust pollution, every quality control in the production process is strictly controlled.

Outstanding performance of drilling fluid shale shaker in solids control equipment:

1. Choose a screen with large screening area, large processing capacity and good processing effect;

2. The whole screen box is heat treated, and the surface has a heavy-duty anti-corrosion coating to ensure the long service life of the shale shaker;

3. The electrical control cabinet with thermal relay overload and phase loss protection is adopted to ensure the safety of operators;

4. Adopt full-bonded ditch-edge rigid screens, which are fixed by the plate type, which makes the replacement of the screens more convenient and quick, and can replace a variety of shale shaker screens;

5. Reasonably design the height of the cofferdam of the vibrating screen logging tank to buffer and even flow the mud, reduce the direct impact on the screen, and effectively extend the service life of the screen;

6. It adopts the Italian joint venture vibration motor, which has the advantages of high vibration intensity, large screening area, adjustable screen box angle, low noise, excellent performance and high efficiency.

March 28, 2021March 28, 2021

Shale shaker, Rotary separator and Centrifuge in shield slurry separation system

In the construction process of the shield machine, the separation of slurry is an indispensable process. The separation efficiency also affects the tunneling efficiency of the shield machine. General slurry separation equipment includes shale shaker, rotary separators, centrifuges, filter presses, etc.

Centrifuge: The commonly used centrifuge is composed of two coaxial parts rotating around a static chamber. It is very effective for purifying bentonite mud, only keeping 6μm particles in the mud. Centrifuge is one of the very important solids control equipment.

Shale shaker: For the separation of materials of different particle sizes and gradations, the mud Shale shaker is the most basic solids control equipment. The Shale shaker is composed of one or more sieve plates, and the sieve hole of each sieve plate is gradually reduced. Shale shaker are generally used for sieving coarse materials, with holes as small as 60μm.

Rotary separator: The rotary separator is composed of a fixed cone. Its feed inlet is close to its shell. There is an upper overflow outlet at the top of the cone and a lower overflow outlet at the bottom. Larger speed is pumped into the rotating cone, causing it to produce a vortex, and the slurry enters the spiral in the cone. Large-sized and heavy-weight particles are separated by centrifugation at a certain speed, concentrated on the inner wall of the cone, and finally discharged through the bottom outlet; fine particles, retained in the muddy water, are discharged from the upper overflow through the spiral body. Rotary separators are widely used in surface separation stations. They can separate sand and sludge from waste mud water, and can even effectively separate 10μm particles.

February 23, 2021February 23, 2021

Drilling Fluid Shale Shaker Outstanding Performance in Solids Control Equipment

The outstanding performance of the drilling fluid Shale Shaker in the solids control equipment is far more than these. You must operate correctly according to the instructions so that its performance can be fully utilized.

1. Choose a screen with a large screening area, large processing capacity and good processing effect;

2. The whole screen box is heat treated with heavy anti-corrosion coating on the surface to ensure the long service life of the Shale Shaker;

3. The electrical control cabinet with thermal relay overload and phase loss protection is adopted to ensure the safety of operators;

4. Adopt full-bonded ditch-edge rigid screens, which are fixed by the plate type, which makes the screen replacement more convenient and quick, and can replace a variety of Shale Shaker;

5. Reasonably design the height of the cofferdam of the Shale Shaker mud logging tank to buffer and even flow the mud, reduce the direct impact on the screen, and effectively extend the service life of the screen;

6. It adopts the Italian joint venture Ouli vibration motor, which has the advantages of high vibration intensity, large screening area, adjustable screen box angle, low noise, excellent performance and high efficiency.

KOSUN draws on the advanced design experience and manufacturing technology of Drilling Fluid Shale Shaker at home and abroad to optimize the design structure of the Shale Shaker to produce a Shale Shaker that can quickly remove harmful solids in the mud and ensure efficient recovery of drilling fluid. The drilling fluid Shale Shaker is the primary processing equipment in the solids control system. It is used to separate relatively large drilling cuttings in the mud and plays an important role in maintaining the performance of the drilling fluid. In order to ensure the production of high-quality drilling fluid Shale Shaker with high mud screening accuracy, low energy consumption and no dust pollution, every quality control in the production process is strictly controlled.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com