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Shale Shaker, Shale Shaker Screen and Shale Shaker Screen Manufacturers

Shale Shaker

Shale Shaker and Shale Shaker Screen provided by Shale Shaker Screen Manufacturers by kosun .

Shale Shaker, all these industries could face trouble and huge expenditure incurred in procuring the oil and gases through the tedious and time-consuming processes. The very first step of drilling begins with a Shale Shaker. The machines operated to separate the solids from the liquid.

shale shaker
shale shaker

Shale Shakers are highly effective, environment friendly, cost effective, and error-free. However, they need only specialized personnel and professionals to     work properly. They directly influence and affect the outcome of industries’ profits and losses. It becomes essential to keep them clean for better functioning.

Shale shaker screen

Shale shaker screen sizes and shape are based on shale shaker manufacturing and model.Rectangular heavy-duty vibrating screens are mainly used for heavy-duty solid cuttings collected in oilfield drilling.

Shale Shaker Screen
Shale Shaker Screen

The fluids, which are otherwise disposed and considered of no use at all, are wonderful lubricants and cooling agents for the Shale Shaker. The only negative aspect of the fluids is chemicals mixed inside them that would be present in water and oil based solutions irrespective of their unique qualities.
It is a boon for industries of 21st century.

Shale Shaker Screen Manufacturers

Shale Shaker Screens manufacturer-Kosun have offered clients all over the world as the Kosun shale shaker screen, Derrick Shaker Screens, Mi SWACO Shaker Screens and Brandt Shaker Screens replacement….

Shale Shaker Screen manufacturers
Shale Shaker Screen manufacturers

Shale shaker, shale shaker screen and shale shaker screen manufacturers with more than 20 years experience.

Kosun will integrate the global resources, set foot on the Chinese market, provide all-round and one-stop oil drilling fluid solid control products and waste treatment products, solutions and a high degree of responsibility and sustainable innovation in the spirit of the service, to maximize the staff, And shareholders, and customer satisfaction for the pursuit of Kosun people.

KOSUN will wholeheartedly serve the customers at home and abroad with abundant technological strength and perfect after-sales service system. KOSUN is looking forward to negotiation and cooperation with you!

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Shale Shaker and Mud Cleaner System from Kosun

Shale Shaker

Shale Shakers are highly effective, environment friendly, cost effective, and error-free. However, they need only specialized personnel and professionals to work properly.

It is a boon for industries of 21st century, all the industries that operate in natural and non-renewable sources of energy need a Shale Shaker. They can be widely used in oil and gas industries. Drilling and Mining Industries are also in dire need of Shale Shakers. Another industry that makes use of Shale Shakers is a coal cleaning industry.

shale shaker
shale shaker

Without the help of Shale Shakers , all these industries could face trouble and huge expenditure incurred in procuring the oil and gases through the tedious and time-consuming processes. The very first step of drilling begins with a Shale Shaker. The machines operated to separate the solids from the liquid.

The fluids, which are otherwise disposed and considered of no use at all, are wonderful lubricants and cooling agents for the Shale Shaker. The only negative aspect of the fluids is chemicals mixed inside them that would be present in water and oil based solutions irrespective of their unique qualities.

A Mud Cleaner is a comparatively more traditional device, which separates finer particles of the mud from larger particles effectively and efficiently within a limited period. Their expertise lies in removing extremely larger particles which could be as large as 100 micrometers.. It can work efficiently and cleanse as much as a few gallons per minute if followed and scrutinized under professional personnel.

Mud Cleaners have their own disadvantages and shortcomings. They do not work well in certain conditions such as one where particle sizes may differ largely. They work perfect when there is an even size and texture of mud throughout. They stand out for being economical and easy to operate as they do not have many rules book to be followed.

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Shale Shaker Definition Meaning from Kosun

Shale Shaker

Shale Shaker is the most important device for the drilling industries as it magically removes all impurities and solid waste from the liquids required for business. This device is simple in concept, but it is comparatively difficult to use efficiently. The smaller particles can easily be removed from the machine’s screen but larger particles require time and patience.

Earlier, It was evident that only a single Shale Shaker could effectively be used for the entire business but now owing to higher modern efficiency, drills can have as many as four shakers. The upper strata of drilling speed and cutting can handle extreme pressure. However, shale shaker screen should be regularly scrutinized for failure to operate. Timely detection of any flaws and replacement would ensure a long life of the Shale Shaker.

shale shaker
shale shaker

There are two keys to successfully operate the device;
1- Disassembly of the Vibrator
2- Re-assembling of the Shale Shakers
•    The whole process can be technically difficult but if followed systematically, it can become an easy task. Firstly, disconnect the power to electric motor and switch of the open position. After that, you will need to drive pulley and remove the motor. Thereafter, you will need to remove the counterweight from both the ends of vibrator shafts.
•    Begin loosening the support bolts of and V-Belts under the motor. Remove the counterweight using screws and later remove the collars, cartridge caps and retainers
•    The retaining ring should be removed only from the drive side, strike on one end of the shaft using a hammer or a block of wood, it should become easier after completing this process
•    If it continues to give trouble, the cartridge should be immersed from inside by striking the shaft again using the other end.
•    Check the bolts for fastening of the vibrator. The bolts should be tightened to 210 ft lbs.

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Drying Shaker Operation and Maintenance of Kosun

<h2> Drying Shaker </h2>

Drying Shaker is integral part of the drilling industry without which things would have been extremely different.  If a drying shaker is under control and its work efficiency is not dependent on other factors or influenced by minor faults, it can largely affect the productivity of other equipments directly related to it.

Drying shaker
Drying shaker

1- In order to maintain a long-lasting life of Shale Shaker , you will need to make sure the parts like wedges, screw cap bolt, and springs on the shale shaker are installed correctly with no signs of fault.
2- Ensure the rubber parts of the Shale Shaker are installed properly and fully intact without any flaw or error. The screen of Shale Shaker is mostly rear and tear and will need constant replacement after normal usage. If wear down speed is faster than normal, check all the moving parts for proper functioning and security of screen properly.
3- Lubrication and constant maintenance of the device would help maintain life- long life of Shale Shaker.
4- If the drilling fluids flow out of the pore or damaged place, cuttings cannot be removed.
5- Any damaged screen should be repaired immediately.
6- Inspect cover on unused hopper discharge connection for leaks. Tighten connection and add silicone sealant to prevent leakage.
7- Tighten connection and add silicon sealant to provide any leakage into the device.
8- Check regularly for any accumulation of processed materials or any other obstruction in the interior.
9- Feeder blockage may be the cause of excessive splashing and uneven distribution onto the screen bed.
10- Wash off accumulated materials from the screen frame, interior of hopper and AWD angle adjustment components.
11- Check the operating environment of vibration isolation element and the stand parts of the screen, if damage or excessive fatigue should be removed immediately.
12- For those screens that have not been treated with pre tension, must do the 1h, 3h, and 8h screen tension test after installation.

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Hi-G Shaker Main Functions and Structure of Kosun

Hi-G Shaker

Hi-G Shaker is an integral tool to separate drilling  waste from the drill rigs. They are used in industries like oil and gas, coal cleaning and mining. It is impossible to function in a drilling industry without making ample use of Hi-G shaker. They serve as the purification channels for the drill rigs. They remove solids by processing them finely.

Hi-G Shaker
Hi-G Shaker

The structure of the Hi-G shaker consists of five equipments mainly,
1- Hopper
It is also known as “underflow” and “base.” It is an important tool for the Shale Shaker and works as a large vessel or pot for collecting the fluids that have been processed. It should be ordered depending upon the requirements of the mud system. The larger quantities of mud would require a Hopper of a different depth.
2- Feeder
A Feeder is a collection pan for the drilling fluids before they are processed. Some feeders are equipped with a specialized technique that helps the drilling fluid move through the shaker without any obstruction or hindrance and move inside the hopper and back into the mid system prior to purification. The most commonly used feeder is called a weir feeder.
3- Screen Basket
It is an impeccable and extra-ordinary part of the machine as it shakes and moves with perfect ease while the other parts of the machine carry forward the cleaning process. It aids in better functioning of the Hi-g drying  shaker. It must simplify the working and further maintenance of the machine.
4- Basket Angling Mechanism
The shaker basket must be fully equipped and designed as per the flow of the drilling fluids. It is accommodating enough to change the angle as per the flow of liquids. The flow could be divided into two categories, namely, Pool and Beach.
5- Vibrator
This is a specialized motor used for applying vibrating force and motion to the shaker bed. It also used a set of eccentric weights to provide and unidirectional force.

We manufacture Drilling Solids Control Equipment and Drilling Waste Management Equipment for more than 20 years experience with API, IADC, ISO and CE certificated.

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Drilling Fluids Dryer Shaker Function

Drilling Fluids Dryer Shaker

Drilling fluids dryer shaker is the use of special two vibration motor to do the excitation source, so that the material on the screen surface, while straight forward. Through the sieve screen is relatively low, through the continuous nozzle to skip the completion of the classification of materials, is widely used in the drilling industry.

All drilling operations require drilling fluids in some form. The main function of a shale shaker is to separate the drilling solid from a circulatory system. A shale shaker is essentially an equipment to filter the drilling waste obtained during the drilling operation.

Drilling Fluids Dryer Shaker
Drilling Fluids Dryer Shaker

As the foremost part of solid control system, the efficiency of a shale shaker determines the performance of rest of the equipments. The more cuttings they remove from the circulation, the active system will receive more fluid. To achieve this however, the solids captured in the shaker screen needs to be constantly conveyed as to make room for more solid waste for filtering process. The drilling fluid will pass through the screen and be caught in a mud tank.

This filtering through the shaker screen is done with the help of vibration force that allows the fluid to pass through the screen mesh more efficiently and leaves the solids to be discharged further.

While a number of factors will determine the performance and quality of screening process, including the external factors such as temperature and viscosity of the drilling waste, the size of the cuttings, etc.

The linear motion shale shaker is a widely popular type of shale shaker since its introduction in early 1980s. And with latest developments in shaker screen design the process filtering the drilling fluid from drilling waste and removing the drilling solids has become far more feasible than it was originally there in earlier models of shale shakers .

The main function of the drilling fluids dryer shaker is to increase the flow of drilling fluid through shaker screen into the mud tank and discharge the drilling cuttings or drilling solid for further disposal. By eliminating the drilling fluids in dried out condition they are easier to be disposed as per environmental requirement and leave a less harmful impact on environment if there is less quantity of harmful chemicals in form of drilling fluid is present on them before disposal.

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Shale Shaker, Desander Close Relation

Shale Shaker

Shale shaker form the first stage barrier through which the drilling fluid or the mud passes. It is basically shale meaning clay, mud or silt, that has some specific structure which has been untouched since its deposition in ground; which is here separated. . The waste is processed first in the shale shaker before transferring it to the other equipment.

It is used to separate solids with diameter above 75µm. Different components of shale shaker are hopper, feeder, screen basket, vibrator and basket angling mechanism and vibrator. They are believed to be most vital in solid control system as their performance direct has impact on the successive equipment and also relates to the quality of processed fluids.

shale shaker
shale shaker

Desander is a devices along with desilter form pair of hydrocyclones that differentiate sand and silt from the drilling fluid in borehole or downhole. Desander is added below the mud taker following by shale shaker and degasser.

A desander is typically positioned next-to-last in the arrangement of solids control equipment, with a desander centrifuge as the subsequent processing unit.  A drilling mud is added in its direction with an angle which is roughly at 90 degrees to it.

As the drilling mud is moved downwards in this cone shaped equipment solid particles are segregated from liquids ones by centrifugal force acting on these. This separated solid particles are allowed to continue move downward until is discarded from the hydrocyclones.

Desander are set to eliminate abrasive solids found in the drilling mud, which surpass the processing of H-I G Dryer Shaker. Desanders usually separate soild with diameter 45~74μm, and 15~44μm.

Different size of desanders and desilter are available which function similarly. They determine the size of particles the device removes from the mud system. Alike shale shaker desanders have no moving parts.

Kosun also provide  balanced elliptical motion shaker , Drilling Fluids Dryer Shaker, Shale Shaker Screen ,  Drying Shaker ……

Kosun with more than 20 years experience in this aspect, welcome to contact us if you need.

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H-I G Dryer Shaker And Mud Cleaner System Close Relation

H-I G Dryer Shaker

H-I G Dryer Shaker is segments of penetrating gear utilized as a part of numerous ventures, for example, coal cleaning, mining, oil and gas boring. They are the principal period of a solids control framework on a penetrating apparatus, and are utilized to expel extensive solids (cuttings) from the boring liquid.

H-I G Dryer Shaker is considered, by the greater part of the penetrating business, to be the most critical gadget in the strong control framework as the execution of the progressive gear specifically identifies with the cleanliness of the treated boring liquid.

H-I G Dryer Shaker
H-I G Dryer Shaker

On the other side, A desander is generally organized by rearward over the traverse of action of solids control furnish, with a desander rotate as the subsequent dealing with unit. Desanders are gone before by gas busters, gumbo launch gear (if used), H-I G Dryer Shaker , mud cleaner (if used) and a vacuum degasser. Desanders are broadly utilized as a bit of oilfield penetrating. Hone has demonstrated that hydrocyclone desanders are budgetary and persuading gear.

On the inverse side, H-I G Dryer Shaker is sections of penetrating contraption utilized as a bit of different attempts, for example, coal cleaning, mining, oil and gas debilitating. They are the essential time of a solids control framework on an invading mechanical get together, and are utilized to evacuate expansive solids (cuttings) from the debilitating liquid.

Shale shaker are considered, by the majority of the entering business, to be the most fundamental contraption in the strong control structure as the execution of the dynamic mechanical assembly especially identifies with the cleanliness of the treated depleting liquid.

We produce drilling solid control equipment and drilling waste management equipment, with more than 20 years of experience in API, IADC, ISO and CE certification.
The full range of solid control equipment includes settling centrifuges, shale oscillators, mud washers, stainless steel degassers, pumps, mud tank systems. 

We also have OEM services, and when your production line is too tight, we can make you at a more cost-effective level based on your criteria. Not only to provide equipment,KOSUN also manufactures and manufactures spare parts drilling units related to the range of oil and gas to replace your current equipment.

 

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Hi-g Drying Shaker for Sale of Kosun Manufacture

Hi-g drying shaker

Hi-g drying shaker is form the first stage barrier through which the drilling fluid or the mud passes. It is basically shale meaning clay, mud or silt, that has some specific structure which has been untouched since its deposition in ground; which is here separated.

The waste is processed first in the Hi-g drying shaker before transferring it to the other equipment. It is used to separate solids with diameter above 75µm.

Hi-G Drying shaker
Hi-G Drying shaker

Different components of shale shaker are hopper, feeder, screen basket, vibrator and basket angling mechanism and vibrator. They are believed to be most vital in solid control system as their performance direct has impact on the successive equipment and also relates to the quality of processed fluids.

Desander is a devices along with desilter form pair of hydrocyclones that differentiate sand and silt from the drilling fluid in borehole or downhole. Desander is added below the mud taker following by shale shaker and degasser.  A desander is typically positioned next-to-last in the arrangement of solids control equipment, with a desander centrifuge as the subsequent processing unit.

A drilling mud is added in its direction with an angle which is roughly at 90 degrees to it. As the drilling mud is moved downwards in this cone shaped equipment solid particles are segregated from liquids ones by centrifugal force acting on these.

This separated solid particles are allowed to continue move downward until is discarded from the hydrocyclones. Desander are set to eliminate abrasive solids found in the drilling mud, which surpass the processing of shale shakers . Desanders usually separate soild with diameter 45~74μm, and 15~44μm.

Different size of desanders and desilter are available which function similarly. They determine the size of particles the device removes from the mud system. Alike shale shaker desanders have no moving parts.

Welcome to contact us if you need.

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Drying Shaker Provided by Kosun Manufacturer

Drying Shaker

Drying shaker  is used to recover water-based or oil-based drilling fluid from chips to reduce the hydraulic ratio by 10% and significantly reduce waste disposal costs.

Drying Shaker are segments of penetrating gear utilized as a part of numerous ventures, for example, coal cleaning, mining, oil and gas boring. They are the principal period of a solids control framework on a penetrating apparatus, and are utilized to expel extensive solids (cuttings) from the boring liquid.

Drying shaker is considered, by the greater part of the penetrating business, to be the most critical gadget in the strong control framework as the execution of the progressive gear specifically identifies with the cleanliness of the treated boring liquid.

drying shaker
drying shaker

On the other side, A desander is generally organized by rearward over the traverse of action of solids control furnish, with a desander rotate as the subsequent dealing with unit.

Desanders are gone before by gas busters, gumbo launch gear (if used), shale shaker , mud cleaner (if used) and a vacuum degasser. Desanders are broadly utilized as a bit of oilfield penetrating. Hone has demonstrated that hydrocyclone desanders are budgetary and persuading gear.

On the inverse side, Hi-g drying shaker is sections of penetrating contraption utilized as a bit of different attempts, for example, coal cleaning, mining, oil and gas debilitating. They are the essential time of a solids control framework on an invading mechanical get together, and are utilized to evacuate expansive solids (cuttings) from the debilitating liquid.

Drying Shaker are considered, by the majority of the entering business, to be the most fundamental contraption in the strong control structure as the execution of the dynamic mechanical assembly especially identifies with the cleanliness of the treated depleting liquid.

Drying Shaker Provided by China Kosun Manufacturer with high quality and low price got well recognized by clients at home and abroad. Welcome to contact us!