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KOSUN is a manufacturer of mud shakers (drilling fluid shakers). We can produce single shakers, double shakers, or triple shakers. We can also provide different processing capabilities and customized products according to customer needs.

Mud shaker
The drilling fluid vibrating screen adopts an imported vibration excitation motor, and the drilling fluid vibrating screen can also be used in the bottom flow vibrating screen of the mud cleaner.

This type of mud vibrating screen can greatly improve drilling fluid solid control efficiency and drilling speed, extend bit life, reduce equipment wear, enhance wellbore stability, protect oil and gas formations, and reduce drilling fluid costs.

Drilling fluid shaker
It is widely used in oil drilling, trenchless horizontal directional crossing, coalbed methane drilling, shale gas drilling, river sludge environmental protection, and other mud purification treatment fields.

Xi ‘An KOSUN  dual-track shaker has two kinds of running tracks: linear and asymptotic ellipse, the linear running track has high vibration intensity, fast material conveying speed, and large processing capacity;

The progressive elliptic trajectory has the advantages of high drilling fluid recovery, drier solid phase, long screen life, and less clogging. The operation of the equipment is simple, and the conversion of the two running tracks can be easily realized through the switch knob to adapt to the requirements of different working conditions on the site.

Applications:

 dual-track shaker is a solid control equipment for drilling mud, which is used to separate solid particles with particle sizes greater than 76μm in the drilling fluid. Application fields: large oil rig supporting, large trenchless drill supporting, shield engineering supporting, river dredging engineering supporting, etc.

Features:

1,  dual-track shaker can be customized special hot dip galvanizing process, the combination of galvanizing layer and equipment is better, the thickness of the galvanizing layer is moderate and not easy to fall off, and the internal and corner galvanizing area is closely bonded.

2, novel shape, beautiful, suitable for long-term corrosive gas working environment.

3, more suitable for long-term operation in coastal areas.

Xi’an KOSUN belongs to the high-end environmental protection equipment manufacturing industry.  Its products are mainly used in the treatment, disposal, and resource recycling of solid waste.  

We welcome visits and inspections of our company and factory.  Please contact us at +8613379250593 (WhatsApp).

In the oil drilling solid control system, the mud shale shaker belongs to the first level of solid control equipment. The drilling fluid returned from the well through the elevated manifold passes through the shaker first and then enters the other solid control equipment behind for processing. The drilling fluid vibrating screen is filterable solid-liquid separation equipment, but also the solid control system in the first separation and separation efficiency of the equipment, through the vibrating screen can separate and remove a large number of harmful solid phase, effectively cleaning the large particles in the drilling fluid solid phase, then what factors will affect the work efficiency of the vibrating screen, let’s take a look at it.
First, there are many forms of motion of the mud vibrating screen, we commonly use the linear motion of the vibrating screen, linear motion is to put the oscillator in front of the center of gravity of the system above, so that the screen frame produces linear motion, to remove the solid phase compared with other motion trajectory vibrating screen, linear motion vibrating screen has a stable drilling fluid delivery speed, the screen surface is relatively flat, It has high working efficiency, and it can also tilt the screen surface slightly to improve the time of drilling fluid on the screen surface, thereby improving the treatment effect.

Second, the amplitude and frequency of the mud vibrating screen is also one of the important factors affecting the efficiency of the vibrating screen, the vibration frequency of the vibrating screen, the greater the rotation speed, the higher the vibration frequency, the better the effect of screening solid phase; In theory, the larger the amplitude of the vibrating screen, the better the treatment effect, but after the amplitude increases, the greater the force the vibrating screen is subjected to, it will shorten the service life of the vibrating screen, so a reasonable design of the amplitude can improve the working efficiency of the vibrating screen and the service life of the vibrating screen.

Third, the inclination of the mud vibrating screen and the mesh number of the screen is also one of factors affecting the efficiency of the vibrating screen, generally KOSUN single-layer vibrating screen has 2-4 screens, and the front screen is generally flat after a screen has a certain tilt Angle, This is designed so that the drilling fluid can efficiently pass through the front screen and improve the treatment effect when passing through the back screen. The mesh number of the screen is also very important, we are dealing with different materials, and need to achieve different treatment effects, need to choose the appropriate mesh of the screen that can improve the treatment effect and achieve our treatment effect, if the mesh number is too high will reduce our work efficiency, or the mesh number is too low will affect our treatment effect

1. Efficient solids control: A shale shaker is used to remove solids from drilling fluids in the oil and gas industry. Regular maintenance ensures that the shaker screens are clean and in good condition, allowing for efficient separation of solids from the drilling fluid. This helps maintain the desired drilling fluid properties, preventing equipment damage and improving overall drilling efficiency.
2. Extended equipment lifespan: Regular maintenance, including cleaning, lubrication, and inspection of the shale shaker, helps identify and address any potential issues before they turn into major problems. This proactive approach can extend the lifespan of the equipment, reducing the need for costly repairs or replacements.
3. Improved safety: Proper maintenance of a shale shaker includes following safety protocols and ensuring that all components are in good working condition. This helps prevent accidents, such as equipment failures or leaks, which can lead to injuries or environmental hazards.
4. Cost savings: Neglecting maintenance can result in increased downtime and costly repairs. By properly maintaining the shale shaker, operators can minimize equipment breakdowns, reduce the need for emergency repairs, and optimize the overall performance. This can lead to significant cost savings in the long run.
5. Regulatory compliance: The oil and gas industry is subject to various regulations and standards related to environmental protection, safety, and equipment maintenance. Proper maintenance of the shale shaker ensures compliance with these regulations, avoiding potential penalties and legal issues.

In summary, proper maintenance of a shale shaker is vital for efficient solids control, extended equipment lifespan, improved safety, cost savings, and regulatory compliance. It is essential to follow manufacturer recommendations and establish regular maintenance schedules to ensure optimal performance and longevity of the equipment.

KOSUN has always provided you with solid-liquid separation solutions in the solid waste treatment industry. Customers are welcome to call for consultation!

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

KOSUN is an established manufacturer of oilfield solids control equipment with a history of 32 years and is a leader in the industry. The company provides various oilfield solid control equipment, including shale shaker, vacuum degassers, desanders, decanters, vertical cuttings dryers, vacuum pumps, mud mixers, mud tanks, mud mixing hoppers, oil tanks, liquid Gas separators, centrifugal pumps, and more. KOSUN has its own factories, processing equipment, workers, technical team and service team, and is committed to providing high-quality solid control equipment and systems to customers around the world.

KOSUN has obtained 58 solid control equipment invention patents and passed multiple certifications such as API, IADC, CE, ISO, etc., demonstrating its commitment to quality and innovation in the industry. The company’s extensive experience in the design and manufacture of solids control equipment and systems has made it a trusted partner for oil and gas companies worldwide.

Oilfield solids control equipment is a vital component in the oil drilling process. These devices are designed to separate solid particles from drilling fluids, also known as drilling muds, to ensure drilling operations run smoothly and efficiently. The use of solids control equipment helps maintain drilling mud performance, which is critical to wellbore stability and the overall success of the drilling process.

The shale shaker is one of the main solids control equipment used in the oil drilling process. It is designed to remove large solid particles from drilling mud using vibrating screens. On the other hand, vacuum degasser is used to remove gas from drilling mud to ensure the stability of drilling mud and prevent potential dangers during drilling operations. Desanders Desanders are designed to remove smaller solid particles from drilling mud, while decanters are used to separate fine solid particles from the liquid phase of drilling mud.

Vertical cuttings dryer is another important equipment used to dry drill cuttings, which are solid particles separated from drilling mud. Vacuum pumps, mud agitators, mud tanks, and mud mixing hoppers are also important components of a solids control system as they are used for a variety of purposes, including transporting drilling mud, mixing additives, and maintaining drilling fluid performance.

Tags: oilfield solids control equipment, solids control equipment manufacturer, solids control equipment systems, shale shaker, vertical cuttings dryer

KOSUN LS584 Series Shale Shaker is a high-frequency linear-motion vibrating screen machine, equipped with three screen panels and two vibrating motors, and offering a choice of manually adjusting screen frame angle while drilling (AWD). The shale shaker can be used separately, or be combined by double or multiple ones, and our company can provide corresponding diversion manifold.

When KOSUN Drilling Fluid Shale Shaker works, the screen frame angle can be adjusted from -1° to +5° by dint of innovation of its structural design. KOSUN LS584 Series Shale Shaker can separate drilling cuttings efficiently. Fix vibrating motors onto a high-strength supporting beam of screen frame, and position them on the screen bed, and the positioning in this way can make vibrating motors directly exert G-forces on screens. The isolation mounts can protect the bedframe from vibration effect of the screen frame. The screen bed humps slightly in favor of tensioning screens. This method of tensioning screens can enhance performance and service life of screens. Mud is fed to KOSUN Mud Treatment Shale Shaker via the collection pan of desilter and desander or via the feeder.

KOSUN LS584 Series Shale Shaker is the first-stage solids control equipment in the drilling fluid solids phase control system, and separates a large amount of cuttings carried by mud from wellhead, facilitating mud to enter the second-stage separation equipment.

Main Components: Major components of KOSUN Solid Control Shale Shaker include screen frame, vibrating motor, screen tensioning system, AWD, locking device, feeder, electrical system, etc.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 13379250593
Contact person: Monica Li
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

When using a shale shaker in drilling rig, if you encounter overheating, as a shale shaker manufacturer, let’s discuss how to handle the situation when a shale shaker in drilling rig overheats!

Improper bearing selection
The use type, limiting speed, installation fit size, clearance, and self-lubricating performance of bearings have high requirements. Common bearings are prone to damage when working under harsh conditions. If the bearing selection is improper during the design phase, the bearing service life will be shortened.

Solution: Use specialized bearings. Commonly used bearings for vibrating screens generally include cylindrical roller bearings and spherical roller bearings. Both have a large radial load capacity, and the former has a higher limiting speed and a stronger ability to bear dynamic and static loads. However, it requires higher coaxiality of the bearing seat hole. The latter has good self-aligning performance and can compensate for the different shaft problems caused by the processing of the bearing seat hole, but it cannot withstand pure axial loads.

Uneven force during bearing assembly, such as uneven force on the inner and outer rings during cold assembly, resulting in a certain amount of skew between the inner and outer rings of the bearing or the bearing hole, leading to faster wear during operation.

Solution: Use specialized tooling to ensure that the inner or outer ring of the bearing is evenly pressed during the assembly process.

Large error in the center of gravity of the shale shaker, causing abnormal operation of the screen body and overheating and damage to the bearings.

Solution: The ideal working state of the shale shaker is stable operation of the entire machine, with consistent amplitudes everywhere. Therefore, it is necessary to strictly control the production and installation accuracy of the product, ensure that the center of gravity position does not shift, and try to feed uniformly.

Loose fixing bolts of the exciter, or failure to install anti-loosening spring washers, causing the center of the exciter to tremble, leading to overheating and damage to the bearings.

Solution: For the first use of the exciter, recheck the fastening bolts after running for 2 hours and 50 hours. If any loosening is found, tighten it immediately.

The shale shaker is a common screening device that works by G-forces to separate materials on the screen based on their particle size.
The shale shaker used in petroleum drilling consists of a screen box, two motors providing G-force, a screen frame, an angle adjustment system, a quick locking device, screen mesh, and a feed box. When the shale shaker starts working, it generates a certain vibration force that places the material on the screen. Through the action of vibration forces, the material is sifted on the screen to achieve the purpose of separation.
In summary, the working principle of a shale shaker is to use vibration forces to separate materials on the screen, achieving the separation of different particle sizes through various screen mesh sizes.

Tag：shale shaker

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 13379250593
Contact person: Monica Li
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

KOSUN S™ series shaker family consists of linear motion (LS) shale shakers and Balanced Elliptical Motion (ES) shakers. KOSUN shakers LS series and ES series are mostly used for the primary, scalping, fine separating, and drying stage of soft to medium-hard drilled solids in various drilling fluids, for both oil-based and water-based.

Based on a combination of innovative design and highly advanced technology, KOSUN shale shakers allow high throughput capacities to be achieved in a compact machine design. These features facilitate the layout and design of the complete shale shaker for the mud system. Shaker dimensions can be significantly reduced, ensuring low investment costs and saving space for other oil tools, especially for offshore drilling plants.

When choosing the appropriate shale shaker type, the deciding criteria are the technical requirements, such as the material (drilling fluids) properties: drilling mud viscosity, velocity of flow, feeding solids size; desired product size and capacity etc, as well as the optimum investment and operating costs.

KOSUN LS series shakers are ideal for high-capacity processing and the compact and easy-to-service design makes them a perfect choice for fast conveyance and heavy loading in tough drilling conditions. When drilling top-hole sections or while heavy-volume solids are encountered, in these intervals, shakers are required to generate high G-forces to effectively move high-capacity drilled solids across the screens.

KOSUN ES series shakers are the best choice for max retention time and frequency for the high need for dryer drilled cuttings in light-loading drilling conditions. The unique balanced elliptical basket and easy-to-service design make them a wonderful choice for reducing solids control operation costs. When faced with gentle light-loading drilling fluids, the ES shakers are required to reduce G-forces and maintain longer screen residence time, this results in drier solids, better drilling fluid recovery, longer screen life, and reduced operating costs.

The KOSUN shale shakers LS series and ES series have a wide field of use as they can easily be matched to changes in production through the proper selection of OPERATION MODE. And over 3000 KOSUN S shakers were sold to be taken into use for drilling industries, including OIL&GAS, CBM, HDD, CIVIL&CITY, etc. What`s more, they can be also versatile for mining and other industries.

Tags: linear motion (LS) shale shakers, Balanced Elliptical Motion (ES) shakers, Drilling Mud Shale Shaker operation, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

Related Products:

https://www.kosun.com/products/solids-control-equipment/

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 13379250593
Contact person: Monica Li
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

KOSUN liner shale shaker is driven by a double vibration motor. When two vibration motors are synchronous and counter-rotating, the exciting force generated by the eccentric block cancels each other in the direction parallel to the motor axis and overlapped as a resultant force in the direction perpendicular to the motor axis. Therefore, the motion trajectory of the screen machine is a straight line.Its two motor shafts have an inclination relative to the screen surface. Under the combined force of excitation force and the material’s gravity force, the material will be thrown up and jump forward to make a straight movement on the screen surface, so as to achieve the purpose of screening and classifying the material.Can be used in the pipeline to achieve automation.It has the characteristics of low energy consumption, high efficiency, simple structure, easy maintenance and completely closed structure without dust overflow.The highest mesh number is 325 mesh, which can screen out 7 materials with different particle size.

Kosun linear motion shale shaker uses the vibration motor to excite the vibration type, causes the material to be tossed on the screen net, at the same time makes the straight line movement in front, the material enters the material inlet of the screening machine evenly from the feeding machine.The upper and lower sieves of various specifications are produced through a multilayer screen,from respective outlet eduction.With low energy consumption, high output, simple structure, easy maintenance, closed structure, no dust overflow, automatic discharge, more suitable for assembly line operation.