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Shale Shaker Definition Meaning from Kosun

Shale Shaker

Shale Shaker is the most important device for the drilling industries as it magically removes all impurities and solid waste from the liquids required for business. This device is simple in concept, but it is comparatively difficult to use efficiently. The smaller particles can easily be removed from the machine’s screen but larger particles require time and patience.

Earlier, It was evident that only a single Shale Shaker could effectively be used for the entire business but now owing to higher modern efficiency, drills can have as many as four shakers. The upper strata of drilling speed and cutting can handle extreme pressure. However, shale shaker screen should be regularly scrutinized for failure to operate. Timely detection of any flaws and replacement would ensure a long life of the Shale Shaker.

shale shaker
shale shaker

There are two keys to successfully operate the device;
1- Disassembly of the Vibrator
2- Re-assembling of the Shale Shakers
•    The whole process can be technically difficult but if followed systematically, it can become an easy task. Firstly, disconnect the power to electric motor and switch of the open position. After that, you will need to drive pulley and remove the motor. Thereafter, you will need to remove the counterweight from both the ends of vibrator shafts.
•    Begin loosening the support bolts of and V-Belts under the motor. Remove the counterweight using screws and later remove the collars, cartridge caps and retainers
•    The retaining ring should be removed only from the drive side, strike on one end of the shaft using a hammer or a block of wood, it should become easier after completing this process
•    If it continues to give trouble, the cartridge should be immersed from inside by striking the shaft again using the other end.
•    Check the bolts for fastening of the vibrator. The bolts should be tightened to 210 ft lbs.

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Drying Shaker Operation and Maintenance of Kosun

<h2> Drying Shaker </h2>

Drying Shaker is integral part of the drilling industry without which things would have been extremely different.  If a drying shaker is under control and its work efficiency is not dependent on other factors or influenced by minor faults, it can largely affect the productivity of other equipments directly related to it.

Drying shaker
Drying shaker

1- In order to maintain a long-lasting life of Shale Shaker , you will need to make sure the parts like wedges, screw cap bolt, and springs on the shale shaker are installed correctly with no signs of fault.
2- Ensure the rubber parts of the Shale Shaker are installed properly and fully intact without any flaw or error. The screen of Shale Shaker is mostly rear and tear and will need constant replacement after normal usage. If wear down speed is faster than normal, check all the moving parts for proper functioning and security of screen properly.
3- Lubrication and constant maintenance of the device would help maintain life- long life of Shale Shaker.
4- If the drilling fluids flow out of the pore or damaged place, cuttings cannot be removed.
5- Any damaged screen should be repaired immediately.
6- Inspect cover on unused hopper discharge connection for leaks. Tighten connection and add silicone sealant to prevent leakage.
7- Tighten connection and add silicon sealant to provide any leakage into the device.
8- Check regularly for any accumulation of processed materials or any other obstruction in the interior.
9- Feeder blockage may be the cause of excessive splashing and uneven distribution onto the screen bed.
10- Wash off accumulated materials from the screen frame, interior of hopper and AWD angle adjustment components.
11- Check the operating environment of vibration isolation element and the stand parts of the screen, if damage or excessive fatigue should be removed immediately.
12- For those screens that have not been treated with pre tension, must do the 1h, 3h, and 8h screen tension test after installation.

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Drilling Fluids Dryer Shaker Function

Drilling Fluids Dryer Shaker

Drilling fluids dryer shaker is the use of special two vibration motor to do the excitation source, so that the material on the screen surface, while straight forward. Through the sieve screen is relatively low, through the continuous nozzle to skip the completion of the classification of materials, is widely used in the drilling industry.

All drilling operations require drilling fluids in some form. The main function of a shale shaker is to separate the drilling solid from a circulatory system. A shale shaker is essentially an equipment to filter the drilling waste obtained during the drilling operation.

Drilling Fluids Dryer Shaker
Drilling Fluids Dryer Shaker

As the foremost part of solid control system, the efficiency of a shale shaker determines the performance of rest of the equipments. The more cuttings they remove from the circulation, the active system will receive more fluid. To achieve this however, the solids captured in the shaker screen needs to be constantly conveyed as to make room for more solid waste for filtering process. The drilling fluid will pass through the screen and be caught in a mud tank.

This filtering through the shaker screen is done with the help of vibration force that allows the fluid to pass through the screen mesh more efficiently and leaves the solids to be discharged further.

While a number of factors will determine the performance and quality of screening process, including the external factors such as temperature and viscosity of the drilling waste, the size of the cuttings, etc.

The linear motion shale shaker is a widely popular type of shale shaker since its introduction in early 1980s. And with latest developments in shaker screen design the process filtering the drilling fluid from drilling waste and removing the drilling solids has become far more feasible than it was originally there in earlier models of shale shakers .

The main function of the drilling fluids dryer shaker is to increase the flow of drilling fluid through shaker screen into the mud tank and discharge the drilling cuttings or drilling solid for further disposal. By eliminating the drilling fluids in dried out condition they are easier to be disposed as per environmental requirement and leave a less harmful impact on environment if there is less quantity of harmful chemicals in form of drilling fluid is present on them before disposal.

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Shale Shaker, Desander Close Relation

Shale Shaker

Shale shaker form the first stage barrier through which the drilling fluid or the mud passes. It is basically shale meaning clay, mud or silt, that has some specific structure which has been untouched since its deposition in ground; which is here separated. . The waste is processed first in the shale shaker before transferring it to the other equipment.

It is used to separate solids with diameter above 75µm. Different components of shale shaker are hopper, feeder, screen basket, vibrator and basket angling mechanism and vibrator. They are believed to be most vital in solid control system as their performance direct has impact on the successive equipment and also relates to the quality of processed fluids.

shale shaker
shale shaker

Desander is a devices along with desilter form pair of hydrocyclones that differentiate sand and silt from the drilling fluid in borehole or downhole. Desander is added below the mud taker following by shale shaker and degasser.

A desander is typically positioned next-to-last in the arrangement of solids control equipment, with a desander centrifuge as the subsequent processing unit.  A drilling mud is added in its direction with an angle which is roughly at 90 degrees to it.

As the drilling mud is moved downwards in this cone shaped equipment solid particles are segregated from liquids ones by centrifugal force acting on these. This separated solid particles are allowed to continue move downward until is discarded from the hydrocyclones.

Desander are set to eliminate abrasive solids found in the drilling mud, which surpass the processing of H-I G Dryer Shaker. Desanders usually separate soild with diameter 45~74μm, and 15~44μm.

Different size of desanders and desilter are available which function similarly. They determine the size of particles the device removes from the mud system. Alike shale shaker desanders have no moving parts.

Kosun also provide  balanced elliptical motion shaker , Drilling Fluids Dryer Shaker, Shale Shaker Screen ,  Drying Shaker ……

Kosun with more than 20 years experience in this aspect, welcome to contact us if you need.

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H-I G Dryer Shaker And Mud Cleaner System Close Relation

H-I G Dryer Shaker

H-I G Dryer Shaker is segments of penetrating gear utilized as a part of numerous ventures, for example, coal cleaning, mining, oil and gas boring. They are the principal period of a solids control framework on a penetrating apparatus, and are utilized to expel extensive solids (cuttings) from the boring liquid.

H-I G Dryer Shaker is considered, by the greater part of the penetrating business, to be the most critical gadget in the strong control framework as the execution of the progressive gear specifically identifies with the cleanliness of the treated boring liquid.

H-I G Dryer Shaker
H-I G Dryer Shaker

On the other side, A desander is generally organized by rearward over the traverse of action of solids control furnish, with a desander rotate as the subsequent dealing with unit. Desanders are gone before by gas busters, gumbo launch gear (if used), H-I G Dryer Shaker , mud cleaner (if used) and a vacuum degasser. Desanders are broadly utilized as a bit of oilfield penetrating. Hone has demonstrated that hydrocyclone desanders are budgetary and persuading gear.

On the inverse side, H-I G Dryer Shaker is sections of penetrating contraption utilized as a bit of different attempts, for example, coal cleaning, mining, oil and gas debilitating. They are the essential time of a solids control framework on an invading mechanical get together, and are utilized to evacuate expansive solids (cuttings) from the debilitating liquid.

Shale shaker are considered, by the majority of the entering business, to be the most fundamental contraption in the strong control structure as the execution of the dynamic mechanical assembly especially identifies with the cleanliness of the treated depleting liquid.

We produce drilling solid control equipment and drilling waste management equipment, with more than 20 years of experience in API, IADC, ISO and CE certification.
The full range of solid control equipment includes settling centrifuges, shale oscillators, mud washers, stainless steel degassers, pumps, mud tank systems. 

We also have OEM services, and when your production line is too tight, we can make you at a more cost-effective level based on your criteria. Not only to provide equipment,KOSUN also manufactures and manufactures spare parts drilling units related to the range of oil and gas to replace your current equipment.

 

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Hi-g Drying Shaker for Sale of Kosun Manufacture

Hi-g drying shaker

Hi-g drying shaker is form the first stage barrier through which the drilling fluid or the mud passes. It is basically shale meaning clay, mud or silt, that has some specific structure which has been untouched since its deposition in ground; which is here separated.

The waste is processed first in the Hi-g drying shaker before transferring it to the other equipment. It is used to separate solids with diameter above 75µm.

Hi-G Drying shaker
Hi-G Drying shaker

Different components of shale shaker are hopper, feeder, screen basket, vibrator and basket angling mechanism and vibrator. They are believed to be most vital in solid control system as their performance direct has impact on the successive equipment and also relates to the quality of processed fluids.

Desander is a devices along with desilter form pair of hydrocyclones that differentiate sand and silt from the drilling fluid in borehole or downhole. Desander is added below the mud taker following by shale shaker and degasser.  A desander is typically positioned next-to-last in the arrangement of solids control equipment, with a desander centrifuge as the subsequent processing unit.

A drilling mud is added in its direction with an angle which is roughly at 90 degrees to it. As the drilling mud is moved downwards in this cone shaped equipment solid particles are segregated from liquids ones by centrifugal force acting on these.

This separated solid particles are allowed to continue move downward until is discarded from the hydrocyclones. Desander are set to eliminate abrasive solids found in the drilling mud, which surpass the processing of shale shakers . Desanders usually separate soild with diameter 45~74μm, and 15~44μm.

Different size of desanders and desilter are available which function similarly. They determine the size of particles the device removes from the mud system. Alike shale shaker desanders have no moving parts.

Welcome to contact us if you need.

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Drying Shaker Provided by Kosun Manufacturer

Drying Shaker

Drying shaker  is used to recover water-based or oil-based drilling fluid from chips to reduce the hydraulic ratio by 10% and significantly reduce waste disposal costs.

Drying Shaker are segments of penetrating gear utilized as a part of numerous ventures, for example, coal cleaning, mining, oil and gas boring. They are the principal period of a solids control framework on a penetrating apparatus, and are utilized to expel extensive solids (cuttings) from the boring liquid.

Drying shaker is considered, by the greater part of the penetrating business, to be the most critical gadget in the strong control framework as the execution of the progressive gear specifically identifies with the cleanliness of the treated boring liquid.

drying shaker
drying shaker

On the other side, A desander is generally organized by rearward over the traverse of action of solids control furnish, with a desander rotate as the subsequent dealing with unit.

Desanders are gone before by gas busters, gumbo launch gear (if used), shale shaker , mud cleaner (if used) and a vacuum degasser. Desanders are broadly utilized as a bit of oilfield penetrating. Hone has demonstrated that hydrocyclone desanders are budgetary and persuading gear.

On the inverse side, Hi-g drying shaker is sections of penetrating contraption utilized as a bit of different attempts, for example, coal cleaning, mining, oil and gas debilitating. They are the essential time of a solids control framework on an invading mechanical get together, and are utilized to evacuate expansive solids (cuttings) from the debilitating liquid.

Drying Shaker are considered, by the majority of the entering business, to be the most fundamental contraption in the strong control structure as the execution of the dynamic mechanical assembly especially identifies with the cleanliness of the treated depleting liquid.

Drying Shaker Provided by China Kosun Manufacturer with high quality and low price got well recognized by clients at home and abroad. Welcome to contact us!

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Shale Shaker of High Efficiency from Kosun Manufacturer

Shale Shaker

Shale shaker  is the first grade of solids control equipment in drilling purification system.

Shale shaker is mainly used in geographical engineering for mining of coal or other diesel products.

Increase shaker screening area- As per screening practices, decrease drilling mud amount in unit shaker screen is favorable to improve screening effect. When filled upto 80% to its capacity it performs as much as it could.

shale shaker
shale shaker

So make sure that the shaker screen is big enough to conduct screening drilling mud which always think 2:1 rate for the length to width of the screen is the best design. Thus improving shaker screen will facilitate better working of it.

Size of shaker screens matters too! When a bigger size shaker screen is used in shale shaker it not only increases the vibration strength and amplitude but also improves the hitting force and shearing force reacted by shale shaker screen to drilling mud and decreasing adhesive force between solid particles. Meanwhile, this measure is good at avoiding block of the screen to some extent, realizing drilling mud shearing and separation.

Basket angling mechanism-proper angling control the drilling mud flowing speed. Generally, big angle is faster than that of small angle. Although this practice is with big volume of shale shaker, it really does low efficiency. So, according to experience, it’s fine to keep cutting fluids speed <0.6m/S and 15 degrees for the screen.

Adding many layers screens to shale shaker- different particles are resent with different sizes thus to eliminate these multi-layer screen it can be used.  Setting several layers of screen with bigger mesh form low to upper screens help to improve the shaking screen efficiency.

Proper cleansing and maintenance of it- If cleaned by brushes or sticks it can lead to damage of the screen. It is must to use proper cleansing solutions . Never use water with an oil or synthetic based mud. For maintenance of the shaker ensure the shaker components are in good order; rubber supports, tensioning mounts etc.

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Balanced Elliptical Motion Shaker for Sale by Kosun

Balanced Elliptical Motion Shaker

Balanced elliptical motion shaker are particularly effective when drilling often encounter heavy, bulky solid parts of the wellbore.

Balanced elliptical motion shaker are particularly effective when drilling often encounter heavy, bulky solid parts of the wellbore.are considered core because they are the first line of defense in the solid control system. Shale shakers are parts of drilling waste equipment used in oil and gas drilling as well as coal cleaning and mining.

The Balanced elliptical motion  shaker  is of vital importance in the drilling process because if the beginning is flawed, then expect a poor end product.

Balanced elliptical motion  shaker are the first and crucial equipment that ensure the process is initiated as flawlessly as possible.

Balanced Elliptical Motion Shaker for Sale
Balanced Elliptical Motion Shaker

As a separation equipment, the shale shaker separates harmful solids which are discharged into a separate holding tank while drilling mud is directed through the shaker screen . The role played by the shaker cannot be belittled. Shale shaker are important because
•    They separate drilling mud from unwanted solids
•    Discharge solids so they do not contaminate the drilling fluid
•    Remove harmful solid particles from the drilling mud
•    Provide rock samples for mud loggers to and analyze in order to determine the depth of penetration of the rock.

The shale shaker is composed of
•    The Hopper which is also known as the base. This serves as a platform for the shaker and feeder.
•    Feeder which is a collection pan for underflow
•    Screen basket also known as screen bed, a significant part of the equipment which transfers the shaker’s vibrating intensity and regulates its vibrating motion.
•    The basket angling mechanism has the capability to adjust its angle to allow different flow rates in order to optimize the use of the shaker bed.
•    The vibrator is a motion equipment which vibrates to facilitate the transfer and regulation of vibrating motion by the shaker bed.

Acclaimed as the basic and important equipment in the first phase of drilling, it is important that users choose good quality shale shakers and maintain them as is required.

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Drilling Fluid Dryer Shaker Inspection and Maintenance

Drilling Fluids Dryer Shaker

Drilling fluids Dryer shaker maintenance of is straightforward, while there are a considerable measure of basic disappointments additionally, we have to comprehend the normal deficiencies of boring liquid shaker and how to manage.

The following are some common problems faced concerning the drilling fluids dryer shaker:
The vibration engine pivot turn out to be gradually, and there is a heading warming:
This demonstrates the typical upkeep of the shale shaker was not done well, and the bearing is shy of greasing up oil, if the oil is recently included the reason will be oil quality issues or get too full, second rate oil make the bearing square so oil quality is very essential. The Hi-G dryer suitable for both of WBM and OBM

Drilling Fluids Dryer Shaker
Drilling Fluids Dryer Shaker

The poor screening nature of penetrating drilling fluids dryer shaker:
This issues may for the most part brought on by the mis operation, it might be the screen work blockage, fine grain size and increment of water substance in the strainer material, the sifter material layer is too thick, sustaining imbalance, etc. May both sides of the screen is not tight, in the event that it is an offbeat shaft vibration may the belt is too free, a time of invert revolution can be taken after the mechanical preparing is finished keeping in mind the end goal to enhance the nature of screening.

Shaft break of shaker box:
In the event that the screen box has been because of absence of inflexibility, flat level did not recognize, will bring about the shaft crack, on the off chance that it still in operation will likewise make the material stream peculiarities. There likewise might be uncalled for operation, that is the imbalanced sustaining is additionally one reason.

The shale shaker can’t begin or plentiful is too little:
Ought to check whether the aggregation of oil on the electrical machine is excessively, if so we ought to expel stores on the vibrating screen.

Kosun has so many high quality products,for example: shaker screen , decanter centrifuge , vertical cutting dryer  ……. Welcome to contact us. We won’t let you down.