Industry News Archives - Shale Shaker,Shale shaker for sale,Dryer Shaker,Drying Shaker,Shale shaker manufacturers

April 22, 2023May 23, 2023

The piling slurry separation system is a combined device

KOSUN slurry separation system can be used for slurry treatment in non-drilling industries, HDD, reversing crossing, shield tunneling, pipe jacking, drilling rigs, double-wheel milling machines, three-axis mixing, diaphragm walls, etc. The piling slurry separation system is an economical purification system that separates solids from drilling mud. It is mainly used in construction piling engineering where it is required to remove coarse particles in the mud.

The piling slurry separation system consists of a coarse particle separation process and a hydro cyclone separation process. After the mud enters the piling slurry separation system, the coarse particles are screened out by a shale shaker. The liquid will be pumped to the hydrocyclone unit for fine particle separation. The piling slurry separation system has a built-in pump system, buffer tank, and electric control system. Various purification process designs enable the system to separate fine particles to meet the needs of users.

The piling slurry separation system is a combined device that gradually separates large particles and fine particles. Considering the limitation of the work site area, the design of the piling mud-water separation system occupies a small area and is easy to move in the inner space of the city. For large-capacity active mud storage, users Additional storage tanks can be made, which are very convenient to connect to the piling mud-water separation system.

Tags: piling slurry separation system, slurry separation system, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

August 28, 2022August 28, 2022

How to clarify the classification of the drilling fluid systems

Drilling fluid systems can generally be divided into 3 categories and 7 sub-categories. They are liquid-based drilling fluid, gas-based drilling fluid and mixed-based drilling fluid.

Water-based drilling fluid systems, including oil-in-water drilling fluids. Its solid phase particles are suspended in water or brine, and the oil can be emulsified into the water. At this time, the water is the continuous phase.

The composition is: bentonite + water + chemical treatment agent + weighting material + drill cuttings.

Oil-based drilling fluid system, including full-oil drilling fluid, water-in-oil drilling fluid, and synthetic-based drilling fluid, whose solid phase particles are suspended in oil, and water or brine is emulsified in oil, that is, oil is the continuous phase.

The composition is: diesel oil+asphalt/organic soil+treatment agent.

Synthetic-based drilling fluid system: It is mainly a synthetic system. Including ether-based, ester-based, poly-olefin-based and isomerized-olefin-based drilling fluids, etc.

KOSUN can provide oil-based mud zero discharge treatment systems, water-based mud zero discharge treatment systems, and composite-based mud zero discharge treatment systems, mainly for drilling waste treatment solutions!

March 28, 2022February 26, 2023

A set of Sedimentation Tank Slime Treatment System Send to Coal Mine Treatment Sites

Recently, KOSUN successfully supplied a set of processing system for efficient cleaning of coal slime and slag for Shaanxi Coal Group, and sent it to the customer’s project site to complete the installation and commissioning. This system adopts a modular design concept, which is divided into a sedimentation tank cleaning and dehydration transfer module and a coal slag dehydration transfer module, which can be flexibly increased or decreased function module according to site needs.

KOSUN sedimentation tank slime treatment system effectively solves the problems of high solid content in the clear liquid in the sedimentation tank, difficult sewage treatment and high cost; cumbersome coal slime excavation and stacking process in the sedimentation tank, and time-consuming and laborious processing. The solid-phase moisture content after being treated by the KOSUN sedimentation tank slime system is less than 50%, which reduces the stacking volume and floor area, ensures that ordinary muck trucks do not cause secondary pollution when they are transported out, and reduces the amount of liquid entering the sewage treatment station. The total amount and solid content of the phase can be reduced, and the cost of liquid phase treatment can be reduced, not only can the coal slime originally discharged as waste be recycled, but also meet the requirements of national environmental protection and industry standards, and achieve the dual effect of improving economic benefits and environmental protection.

KOSUN has always provided you with solid-liquid separation solutions in the solid waste treatment industry. Customers are welcome to call for consultation!

February 7, 2022May 23, 2023

The role of waterway and river sludge dredging and dewatering treatment

The role of channel and channel sludge dredging and dewatering treatment is to improve and restore the normal operation function of river channel by treating river bottom sludge. Sludge deposition in waterways and rivers has increasingly affected the normal functioning of flood control, drainage, irrigation, water supply, navigation and other functions. In order to restore the normal functions of the river, it is necessary to use sludge dredging and dewatering equipment to carry out river dredging and dredging projects.

In terms of desilting and sludge dewatering treatment equipment for river channels and waterways, it is necessary to select equipment suitable for mud quality, mud amount and construction conditions for desilting sludge dewatering treatment under the premise of ensuring the good effect of desilting sludge dewatering. The important equipment for desilting sludge dewatering in river channel and waterway is as follows:

Sludge dredging equipment includes: excavator dredging treatment equipment, vertical mud pump mud conveying system dredging treatment, cutter suction ship dredging treatment; sludge dewatering treatment equipment includes: screw stacker type, decanter centrifuge type, Diaphragm filter press type dewatering; geotechnical pipe belt type sludge dewatering equipment.

In view of the commonly used equipment for desilting sludge dewatering treatment of river channels and waterways, the above main equipment is listed here. In the implementation of the project, the appropriate desilting sludge dewatering treatment equipment and scheme should be selected according to the specific sludge characteristics of the project , in order to achieve better sludge dredging and dewatering effect.

November 29, 2021December 21, 2021

Performance characteristics of KOSUN shield mud circulation system

KOSUN Shield Mud Circulation System is applied to the solid-liquid separation and mud circulation treatment sites in the large-scale construction process such as the mud-water balance shield, which can effectively extend the life of the circulating mud, reduce the use of chemicals and the amount of waste mud, and save a lot of users the cost of mud treatment, and the fast and high-quality mud treatment capacity can effectively increase the construction speed, save a lot of time and cost, and bring obvious benefits to users.

Performance characteristics of KOSUN shield mud circulation system:

1. The moisture content of comprehensive slag discharge is less than 30%, which can realize dry material transportation and save transportation costs.

2. The particle size of the material is up to 20um, which can keep the mud circulating for a long time, prolong the service life of the mud, reduce the amount of waste slurry discharge, and save the waste discharge cost.

3. Translational ellipse + linear dual-track screening technology, through three motors to realize the linear + translational elliptic dual-track technology of the shale shaker, the linear trajectory separation of hard materials, and the translational elliptical separation of soft materials to ensure no sand accumulation on site. Solve the problem that the material is easy to be broken through the screen and different materials are difficult to separate.

4. The key parts are manufactured with high wear resistance and the equipment has a longer service life.

KOSUN shield mud circulation system is highly integrated design, small footprint, high separation accuracy, long mud life; modular three-stage separation design, different modules can be equipped with dual-track screening technology according to user requirements, any sticky mud layer no accumulation of materials, low moisture content of the slag discharge, and maintain the normal operation of the equipment for a long time.

October 31, 2021December 21, 2021

KOSUN Standard KSMR-1000 HDD Mud Recycling System

KOSUN KSMR-1000 HDD Mud Recycling System is applied to construction projects with higher mud capacities. Its purification process is divided into three stages: shale shaker for the first stage, desander and desilter respectively for the second and third stages. Both desander and desilter are equipped with underflow shakers that can carry out a further treatment to solids discharged by the upper equipment. By mud preparation devices, add necessary mud materials into purified mud and stir them evenly to prepare mud with qualified properties for recycling, which can greatly reduce construction costs and effectively protect the environment.

Parameters of KOSUN KSMR-1000 HDD Mud Recycling System:

System Capacity: 1000GPM (240m³/h)

Particle Size after Treatment: 15~44μm

Total Screen Area of Shale Shaker: 2*2m2

Total Screen Area of Underflow Shaker: 2m2

Processing Stage: three stages

Total System Power: 184kW

Total System Volume: 30m³

External Dimensions of the System: 12100×2630×4438mm

KOSUN produces standard HDD Mud Recycling System, such as KSMR-200, KSMR-500, and KSMR-200. KOSUN can also customize exclusive mud recovery systems according to the different needs of customers.Want know more about our Standard Trenchless KSMR-1000 HDD Mud Recycling System, Please Contact us now!

October 19, 2021November 29, 2021

Features of trenchless mud agitator

What is trenchless mud mixing equipment? Trenchless mud mixing equipment refers to mud agitators. As the name implies, a mud agitators is a kind of mud mixing equipment used to mix mud. The main function of the mud agitator is to evenly stir the mud to suspend the sedimented solid particles in the mud tank, and will not adhere to the wall of the mud tank or settle on the bottom of the tank, resulting in a reduction in the capacity of the mud tank. The mud agitator not only improves the production speed, but also saves the economic cost of the project.

Characteristics of trenchless mud mixing equipment-mud agitator:

1) The structure of the mud agitator is compact and stable, compact in size, safe and reliable.

2) The height-to-width ratio of the mud agitator is nearly 1:1, the center of gravity is low, and the stability is good. When the impeller encounters an instantaneous impact load, it can still operate stably and safely.

3) There is a high-strength single-stage worm gear reducer inside, so the work runs smoothly and evenly.

4) The reduction ratio of the new turbine transmission of the mud agitator is 20:1, which has extremely high working efficiency.

5) The shaft length of the mud agitator is designed according to the depth of the mud tank. A shaft stabilizer is generally required when the tank is 6 feet deep. The depth of the tank is from the bottom of the tank to the top of the support beam of the mud agitator.

6) The shaft head stabilizer of mud agitator is generally used on mud tanks 8 feet or deeper, thereby reducing the load on the bearing and the disadvantages of shaft bending.

June 20, 2021June 20, 2021

KOSUN Pile Foundation Slurry Separation System Main Equipment

The main advantages of Pile Foundation Slurry Separation System:

1. Purify the mud and effectively control the performance index of the mud.

2. Realize mud recycling and save slurry-making materials.

3. The equipment effectively separates the soil and slag and improves the efficiency of hole making.

4. Closed loop purification of mud.

5. The double-layer screen is adopted, and the purification effect is nearly 50% or more than that of the single-layer screen.

6. Convenient, simple and reliable operation.

KOSUN Pile Foundation Slurry Separation System uses a slurry pump to pump the sludge from the mud pool into the equipment, and the equipment circulates the sludge internally: first put the sludge on the 2-layer Shale shaker, and then pass it through the cyclone desander for further purification treatment, after treatment to separate the sand and soil in the sludge, the filtered muddy water again enters the sand pump into the de-sanding cyclone for secondary screening and filtration, the waste residue continues, and the filtered water will be recycled.

There are many equipment for mechanical treatment and separation, but the most commonly used one is the decanter centrifuge. The decanter centrifuge mainly uses the principle of centrifugal separation. The separated mud cake is packaged without dripping, and it is convenient to transport and reprint. It can be used for greening and backfilling. It can be used as a material for making bricks for effective secondary use. The function of the Shale shaker is to pre-treat the muddy water and remove particles such as clumps and lumps.

May 24, 2021December 21, 2021

The composition of trenchless mud recovery system

The standard trenchless mud recovery system consists of mud recovery equipment, mud mixing equipment and mud collection tanks. Unlike the mud recovery device in the oil and gas drilling industry, trenchless drilling first discharges the mud back to the mud pit on the ground, and then uses a vertically installed submerged mud pump to transport the mud to the mud recovery system. Most drilling rigs will use a three-stage Purification system, shale shaker, sand removal, mud removal, and gradual removal of rock debris and solid waste. If there is a higher separation requirement, we will add a centrifuge to the system as a fourth-level processing equipment that can control the solid particle diameter of the slurry to 5-10 microns.

KOSUN has extensive field experience and a strong R&D and production team in the field of solids control systems such as trenchless mud recovery system. According to our country’s current municipal non-excavation technology and mud application status, combined with foreign advanced technology, the mud treatment equipment is optimized to ensure the completion of mud purification and recovery treatment while maximizing the protection of the original mud performance, saving construction costs, improving construction progress, and reducing Construction resistance and risk to achieve the best treatment effect.

December 16, 2020December 16, 2020

KOSUN batches of shale shakers and desanders were sent to Kazakhstan for drilling projects

Recently, batches of shale shakers and desanders equipment produced by KOSUN were sent to Kazakhstan to be used in a well-known drilling engineering service company’s oil exploration project in Kazakhstan. It is mainly used to remove harmful Solid Phase drilling fluids during drilling. The provision of this equipment is the tenth year that the company has continued to use KOSUN products in foreign projects. The continuous repurchase by customers is the biggest recognition of KOSUN products!

As the primary solids control equipment in the drilling fluid purification system, the shale shaker is mainly used to separate the large particles of drill cuttings contained in the drilling fluid. Desander is a secondary solids control equipment for processing drilling mud. It can separate solid particles between 45 and 74 microns. According to the different processing capacity , 1, 2 or 3 sets of 10″ or 12″ can be flexibly selected. The desander is mainly composed of shale shaker, cyclone, a branch manifold, and an electric control system, and is used to separate solid particles that cannot be separated by the shale shaker.

KOSUN is a professional manufacturer of mud solids control equipment and drilling waste treatment systems integrating product development, production and sales. The products are widely used in oil and natural gas drilling, coalbed methane drilling, geothermal drilling, trenchless horizontal directional crossing, pipe jacking, shield tunneling, piling and other projects, tailings treatment, river dredging and other fields. If you want more information, please contact us!

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com