How is Dryer Shaker Working in Drilling Waste Management?

KOSUN develops dryer shaker,vertical cuttings dryerdrying shakerdecanter centrifuge, screw conveyor, screw pump and other first-class high-performance drilling waste management system, taking “zero discharge of drilling waste” as the drilling waste treatmentstandard.

drilling waste treatment
drilling waste treatment

Hi-g dryer shaker reduces the liquid/oil content drilling cuttings to as low as about 10%(w/w) and recover part of the drilling mud,so that the drilling cost can be reduced and the drilling waste volume can be cut down,for the purpose of reducing environmental pollution.

Dryer Shaker
Dryer Shaker

Hi-G dryer shaker and vertical cuttings dryer can be introduced as drill cuttings usually take away much drilling mud and thus raise drilling cost. Hi-G dryer manages oil content and water content down to 10% from 30% while vertical cuttings dryer lowers oil on cuttings below 5%, to the greatest degree, with small rotary speed and centrifugal filtration. Either of them is effective to recover drilling mud and shrink drilling cost.

KOSUN is a professional oilfield drilling mud Hi-G Dryer shaker supplier and manufacturer in China oil drilling mud solids control and drilling waste management industry. As a pioneer in this industry, KOSUN is capable of providing customers with series products, such as oil & gas drilling fluid solids control equipment, decanter centrifuge, drilling waste management equipment and drilling security equipment.
Kosun- China Solids Control Leader&Drilling Waste Mangement Expert

Hi-G Drying Shaker for drilling waste management

Hi-G Drying Shaker is a kind of equipment of drilling waste management system, and is used to separate drilling fluid from cuttings treated by solids control equipment.

Drying Shaker
Drying Shaker

It features in two advantages:
1.It reduces total cuttings discharge amount, discharge cost and environmental pollution;
2.The recovered drilling fluid can be recycled, which reduces the cost of drilling fluid.

KOSUN LS584-D Hi-G Drying Shaker is a high frequency linear-motion vibrating screen machine, equipped with four screen panels and two vibrating motors, and offering a choice of manually adjusting screen frame angle while drilling (AWD). When LS584-D Hi-G Drying Shaker works, the screen frame angle can be adjusted from -1° to +5° by dint of its structural design innovation.

LS584-D Hi-G Drying Shaker can separate drilling fluid from cuttings efficiently. Fix vibrating motors onto the screen frame with a high-strength supporting seat, and position them on the screen box, and the positioning in this way can make vibrating motors directly exert G-forces on screens. The isolation mounts can protect the bedframe from vibration effect of the screen frame. Cuttings are fed into a hopper at the tail of screen box of LS584-D dryer by a conveying device.

drying shaker sizes
drying shaker sizes

Field-proven tensioning system is of stable performance and reliable structure. It takes less than two minutes for a person to install or remove one screen using special tools.

Kosun- China Solids Control Leader&Drilling Waste MangementExpert

Features and Advantages of Hi-G dryer shaker

KOSUN Hi-G dryer shaker is used to recover the mud from drilling cuttings,so as to reduce the liquid/oil content drilling cuttings to as low as about 10%(w/w) and recover part of the drilling mud,so that the drilling cost can be reduced and the drilling waste volume can be cut down,for the purpose of reducing environmental pollution.The Hi-G dryer shaker suitable for both of WBM and OBM.

Hi-G dryer shaker
Hi-G dryer shaker

Features and Advantages of Hi-G dryer shaker:

  1. G-force linear motion shaker with up to 8G vibrational force;
  2. Make drilling cuttings more dryer;
  3. Weir type feed box is more applicable to on-site process;
  4. Fast drilling cuttings conveying speed and high handling capacity;
  5. Screen frame tilt angle can be adjusted from -1° to 5°;
  6. Rapid screen tensioning system ensures easy screen replacement;
  7. Hi-speed conveyance.
  8. Able to process heavier cutting loads.
  9. Shaker feeder can be weir type and header box.
  10. Hoop-strip screens can be PMD and PWP screen.
Hi-G drying shaker
Hi-G drying shaker

KOSUN Hi-G dryer shaker is used to recover cuttings from water-based or oil-based drilling fluids so as to lower the hydraulic proportion than 10% and significantly reduce the cost on waste discharge. It is proved to be particularly effective in recovering the oil-based mud cuttings.

Based on a combination of innovative design and highly advanced technology, KOSUN dryer shaker allow high throughput capacities to be achieved in a compact machine design. These features facilitate the layout and design of the complete dryer shaker for mud system. Shaker dimensions can be significantly reduced, ensuring low investment costs and saving space for other oil tools, especially for offshore drilling plant.

Kosun- China Solids Control Leader&Drilling Waste Mangemnet Expert

Drying Shaker, dryer Shaker for Sale

KOSUN Drying Shaker,dryer Shaker is used to recover the mud from drilling cuttings,so as to reduce the liquid/oil content drilling cuttings to as low as about 10%(w/w) and recover part of the drilling mud,so that the drilling cost can be reduced and the drilling waste volume can be cut down,for the purpose of reducing environmental pollution.The Hi-G Drying Shaker,dryer Shaker suitable for both of WBM and OBM.

drying shaker
drying shaker

Features of Drying Shaker, dryer Shaker:

  1. High G-force vibration intensity (adjustable as per working conditions);
  2. Make drilling cuttings more dryer;
  3. Weir type feed box is more applicable to on-site process;
  4. Fast drilling cuttings conveying speed and high handling capacity;
  5. Screen frame tilt angle can be adjusted from -1° to 5°;
  6. Rapid screen tensioning system ensures easy screen replacement.

Advantages of Drying Shaker, dryer Shaker:

-Low maintenance dryer reduces operational costs.

-Wedgelok system allows for quick screen changes.

-Centrifugal pump and spray bar unit built into the fluid recovery tank.

-Single shaker unit is mounted in a four sided shale bin.

-Dual Shaker unit is skid mounted for easy, cost effective transport.

-Includes an auto-pump feature to prevent potential spills.

Dryer Shaker
Dryer Shaker

KOSUN’s solids control and waste management solutions can provide a closed-loop, zero discharge system to meet all your needs when it comes to location, budget, safety and environmental requirements. KOSUN offers premium linear motion drying shaker to ensure a fast and efficient turnaround time on your fluid recovery process. The linear motion drying shakers are a multi-functional drilling fluid cleaner that is equipped to handle varying drilling fluid viscosities and remove solids from your drilling fluid. It is designed with a high g-force and pretensioned screens to optimize the flow of drilling fluids. It provides a cleaner reclaimed fluid that can be utilized back into the drilling fluid program.

Kosun- Solids Control Company/ Drilling Waste Management Company

Inspection and Maintenance of Drying Shaker

Drying Shaker

Drying Shaker is one of the solid control equipment in drilling waste purification system and Kosun with more than 20 years experience in this aspects.

Drying shaker of maintenance is straightforward, while there are a considerable measure of basic disappointments additionally, we have to comprehend the normal deficiencies of boring liquid shaker and how to manage. The following are some common problems faced concerning the drying  shaker:

The vibration engine pivot turn out to be gradually, and there is a heading warming:
This demonstrates the typical upkeep of the shale shaker was not done well, and the bearing is shy of greasing up oil, if the oil is recently included the reason will be oil quality issues or get too full, second rate oil make the bearing square so oil quality is very essential.

drying shaker
drying shaker

The poor screening nature of penetrating drying shaker:
This issues may for the most part brought on by the mis operation, it might be the  shaker screen work blockage, fine grain size and increment of water substance in the strainer material, the sifter material layer is too thick, sustaining imbalance, etc. May both sides of the screen is not tight, in the event that it is an offbeat shaft vibration may the belt is too free, a time of invert revolution can be taken after the mechanical preparing is finished keeping in mind the end goal to enhance the nature of screening.

Shaft break of shale  shaker box:
In the event that the screen box has been because of absence of inflexibility, flat level did not recognize, will bring about the shaft crack, on the off chance that it still in operation will likewise make the material stream peculiarities. There likewise might be uncalled for operation, that is the imbalanced sustaining is additionally one reason.

The shale shaker can’t begin or plentiful is too little:
Ought to check whether the aggregation of oil on the electrical machine is excessively, if so we ought to expel stores on the vibrating screen.

Drying Shaker for Sale  by Manufacturer Kosun serving clients at home and abroad and been praised good in performance.

Drying Shaker for Sale 5 Percent Off by Kosun

Drying Shaker for Sale

Drying shaker for sale by Kosun has attracted clients at home and abroad, and the drying shaker for sale this time mainly used in geographical engineering for mining of coal or other diesel products.

As per screening practices, decrease drilling mud amount in unit, the shaker screensof drying shaker for sale  is favorable to improve screening effect. When filled upto 80% to its capacity shale shaker performs as much as it could. So make sure that the shaker screen is big enough to conduct screening drilling mud which always think 2:1 rate for the length to width of the screen is the best design. Thus improving shaker screen will facilitate better working of shale shaker.

drying shaker for sale
drying shaker for sale

Size of shaker screens matters too! When a bigger size shaker screen is used in shale shaker it not only increases the vibration strength and amplitude but also improves the hitting force and shearing force reacted by shale screen to drilling mud and decreasing adhesive force between solid particles. Meanwhile, this measure is good at avoiding block of the screen to some extent, realizing drilling mud shearing and separation.

Basket angling mechanism-proper angling control the drilling mud flowing speed. Generally, big angle is faster than that of small angle. Although this practice is with big volume of shale shaker, it really does low efficiency. So, according to experience, it’s fine to keep cutting fluids speed <0.6m/S and 15 degrees for the screen.

Adding many layers screens to shale shaker- different particles are resent with different sizes thus to eliminate these multi-layer screen shale shaker can be used.  Setting several layers of screen with bigger mesh form low to upper screens help to improve the shaking screen efficiency.

Proper cleansing and maintenance ways of the drying shaker for sale is important.  If cleaned by brushes or sticks it can lead to damage of the screen. It is must to use proper cleansing solutions . Never use water with an oil or synthetic based mud. For maintenance of the shaker ensure the shaker components are in good order; rubber supports, tensioning mounts etc.

What Are Functions of The Drilling Fluids Dryer Shaker?

Dryer Shaker

Drilling fluids are used while drilling holes on the surface of the earth for oil, natural gas and even for water wells. The different types of drilling fluids that are used are water, water based muds (mixture of water and clay or other chemicals), oil or synthetic oil.

The advantages of using drilling fluids are;
– Due to the continuous use of machines for long time, the machine get heated. These fluids helps in keeping the drilling machine cool.
– As there is continuous contact between the drill pipes and the walls of the holes, heat may be generated due to friction. Drilling fluids, especially oil based fluids provides lubrication to the drill pipes.
– Keeps the machine clean.
– Maintains pressure on formation fluids (naturally occurring fluids).

Dryer Shaker
Dryer Shaker

This drilling fluids are poured inside the hole with different flow rate and pressure. These fluids then collect the cuttings of rocks from the hole and are then forced out of the hole by a pump. This mixture is then passed through a shale shaker.

A shale shaker is an equipment that removes large solids that are mixed with the drilling fluids, drilling waste , so that the fluids can be reused. These shale shakers not only improve the efficiency but also is very important from the cost cutting point of view. The basic parts of a shale shaker are the base of the shaker called Hopper, a feeder where the mixture of fluid and solid is collected, a screen and a vibrator.

Drilling fluids dryer shaker  is a vibrating equipment that uses a Shaker Screen (a mesh like structure supported on a frame) to separate the mixture. The vibratory motion may either be linear, elliptical or circular. The efficiency of a shale shaker also depends upon the vibration speed and the amplitude and frequency of the shale shakers .

The main functions of  drilling fluids dryer shaker is to make the drilling fluids reusable by separating the solids that are mixed with it.

Drying Shaker Operation and Maintenance of Kosun

<h2> Drying Shaker </h2>

Drying Shaker is integral part of the drilling industry without which things would have been extremely different.  If a drying shaker is under control and its work efficiency is not dependent on other factors or influenced by minor faults, it can largely affect the productivity of other equipments directly related to it.

Drying shaker
Drying shaker

1- In order to maintain a long-lasting life of Shale Shaker , you will need to make sure the parts like wedges, screw cap bolt, and springs on the shale shaker are installed correctly with no signs of fault.
2- Ensure the rubber parts of the Shale Shaker are installed properly and fully intact without any flaw or error. The screen of Shale Shaker is mostly rear and tear and will need constant replacement after normal usage. If wear down speed is faster than normal, check all the moving parts for proper functioning and security of screen properly.
3- Lubrication and constant maintenance of the device would help maintain life- long life of Shale Shaker.
4- If the drilling fluids flow out of the pore or damaged place, cuttings cannot be removed.
5- Any damaged screen should be repaired immediately.
6- Inspect cover on unused hopper discharge connection for leaks. Tighten connection and add silicone sealant to prevent leakage.
7- Tighten connection and add silicon sealant to provide any leakage into the device.
8- Check regularly for any accumulation of processed materials or any other obstruction in the interior.
9- Feeder blockage may be the cause of excessive splashing and uneven distribution onto the screen bed.
10- Wash off accumulated materials from the screen frame, interior of hopper and AWD angle adjustment components.
11- Check the operating environment of vibration isolation element and the stand parts of the screen, if damage or excessive fatigue should be removed immediately.
12- For those screens that have not been treated with pre tension, must do the 1h, 3h, and 8h screen tension test after installation.

Drying Shaker Provided by Kosun Manufacturer

Drying Shaker

Drying shaker  is used to recover water-based or oil-based drilling fluid from chips to reduce the hydraulic ratio by 10% and significantly reduce waste disposal costs.

Drying Shaker are segments of penetrating gear utilized as a part of numerous ventures, for example, coal cleaning, mining, oil and gas boring. They are the principal period of a solids control framework on a penetrating apparatus, and are utilized to expel extensive solids (cuttings) from the boring liquid.

Drying shaker is considered, by the greater part of the penetrating business, to be the most critical gadget in the strong control framework as the execution of the progressive gear specifically identifies with the cleanliness of the treated boring liquid.

drying shaker
drying shaker

On the other side, A desander is generally organized by rearward over the traverse of action of solids control furnish, with a desander rotate as the subsequent dealing with unit.

Desanders are gone before by gas busters, gumbo launch gear (if used), shale shaker , mud cleaner (if used) and a vacuum degasser. Desanders are broadly utilized as a bit of oilfield penetrating. Hone has demonstrated that hydrocyclone desanders are budgetary and persuading gear.

On the inverse side, Hi-g drying shaker is sections of penetrating contraption utilized as a bit of different attempts, for example, coal cleaning, mining, oil and gas debilitating. They are the essential time of a solids control framework on an invading mechanical get together, and are utilized to evacuate expansive solids (cuttings) from the debilitating liquid.

Drying Shaker are considered, by the majority of the entering business, to be the most fundamental contraption in the strong control structure as the execution of the dynamic mechanical assembly especially identifies with the cleanliness of the treated depleting liquid.

Drying Shaker Provided by China Kosun Manufacturer with high quality and low price got well recognized by clients at home and abroad. Welcome to contact us!

Drilling Fluid Dryer Shaker Inspection and Maintenance

Drilling Fluids Dryer Shaker

Drilling fluids Dryer shaker maintenance of is straightforward, while there are a considerable measure of basic disappointments additionally, we have to comprehend the normal deficiencies of boring liquid shaker and how to manage.

The following are some common problems faced concerning the drilling fluids dryer shaker:
The vibration engine pivot turn out to be gradually, and there is a heading warming:
This demonstrates the typical upkeep of the shale shaker was not done well, and the bearing is shy of greasing up oil, if the oil is recently included the reason will be oil quality issues or get too full, second rate oil make the bearing square so oil quality is very essential. The Hi-G dryer suitable for both of WBM and OBM

Drilling Fluids Dryer Shaker
Drilling Fluids Dryer Shaker

The poor screening nature of penetrating drilling fluids dryer shaker:
This issues may for the most part brought on by the mis operation, it might be the screen work blockage, fine grain size and increment of water substance in the strainer material, the sifter material layer is too thick, sustaining imbalance, etc. May both sides of the screen is not tight, in the event that it is an offbeat shaft vibration may the belt is too free, a time of invert revolution can be taken after the mechanical preparing is finished keeping in mind the end goal to enhance the nature of screening.

Shaft break of shaker box:
In the event that the screen box has been because of absence of inflexibility, flat level did not recognize, will bring about the shaft crack, on the off chance that it still in operation will likewise make the material stream peculiarities. There likewise might be uncalled for operation, that is the imbalanced sustaining is additionally one reason.

The shale shaker can’t begin or plentiful is too little:
Ought to check whether the aggregation of oil on the electrical machine is excessively, if so we ought to expel stores on the vibrating screen.

Kosun has so many high quality products,for example: shaker screen , decanter centrifuge , vertical cutting dryer  ……. Welcome to contact us. We won’t let you down.