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April 22, 2023May 23, 2023

The piling slurry separation system is a combined device

KOSUN slurry separation system can be used for slurry treatment in non-drilling industries, HDD, reversing crossing, shield tunneling, pipe jacking, drilling rigs, double-wheel milling machines, three-axis mixing, diaphragm walls, etc. The piling slurry separation system is an economical purification system that separates solids from drilling mud. It is mainly used in construction piling engineering where it is required to remove coarse particles in the mud.

The piling slurry separation system consists of a coarse particle separation process and a hydro cyclone separation process. After the mud enters the piling slurry separation system, the coarse particles are screened out by a shale shaker. The liquid will be pumped to the hydrocyclone unit for fine particle separation. The piling slurry separation system has a built-in pump system, buffer tank, and electric control system. Various purification process designs enable the system to separate fine particles to meet the needs of users.

The piling slurry separation system is a combined device that gradually separates large particles and fine particles. Considering the limitation of the work site area, the design of the piling mud-water separation system occupies a small area and is easy to move in the inner space of the city. For large-capacity active mud storage, users Additional storage tanks can be made, which are very convenient to connect to the piling mud-water separation system.

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June 20, 2021June 20, 2021

KOSUN Pile Foundation Slurry Separation System Main Equipment

The main advantages of Pile Foundation Slurry Separation System:

1. Purify the mud and effectively control the performance index of the mud.

2. Realize mud recycling and save slurry-making materials.

3. The equipment effectively separates the soil and slag and improves the efficiency of hole making.

4. Closed loop purification of mud.

5. The double-layer screen is adopted, and the purification effect is nearly 50% or more than that of the single-layer screen.

6. Convenient, simple and reliable operation.

KOSUN Pile Foundation Slurry Separation System uses a slurry pump to pump the sludge from the mud pool into the equipment, and the equipment circulates the sludge internally: first put the sludge on the 2-layer Shale shaker, and then pass it through the cyclone desander for further purification treatment, after treatment to separate the sand and soil in the sludge, the filtered muddy water again enters the sand pump into the de-sanding cyclone for secondary screening and filtration, the waste residue continues, and the filtered water will be recycled.

There are many equipment for mechanical treatment and separation, but the most commonly used one is the decanter centrifuge. The decanter centrifuge mainly uses the principle of centrifugal separation. The separated mud cake is packaged without dripping, and it is convenient to transport and reprint. It can be used for greening and backfilling. It can be used as a material for making bricks for effective secondary use. The function of the Shale shaker is to pre-treat the muddy water and remove particles such as clumps and lumps.

March 28, 2021March 28, 2021

Shale shaker, Rotary separator and Centrifuge in shield slurry separation system

In the construction process of the shield machine, the separation of slurry is an indispensable process. The separation efficiency also affects the tunneling efficiency of the shield machine. General slurry separation equipment includes shale shaker, rotary separators, centrifuges, filter presses, etc.

Centrifuge: The commonly used centrifuge is composed of two coaxial parts rotating around a static chamber. It is very effective for purifying bentonite mud, only keeping 6μm particles in the mud. Centrifuge is one of the very important solids control equipment.

Shale shaker: For the separation of materials of different particle sizes and gradations, the mud Shale shaker is the most basic solids control equipment. The Shale shaker is composed of one or more sieve plates, and the sieve hole of each sieve plate is gradually reduced. Shale shaker are generally used for sieving coarse materials, with holes as small as 60μm.

Rotary separator: The rotary separator is composed of a fixed cone. Its feed inlet is close to its shell. There is an upper overflow outlet at the top of the cone and a lower overflow outlet at the bottom. Larger speed is pumped into the rotating cone, causing it to produce a vortex, and the slurry enters the spiral in the cone. Large-sized and heavy-weight particles are separated by centrifugation at a certain speed, concentrated on the inner wall of the cone, and finally discharged through the bottom outlet; fine particles, retained in the muddy water, are discharged from the upper overflow through the spiral body. Rotary separators are widely used in surface separation stations. They can separate sand and sludge from waste mud water, and can even effectively separate 10μm particles.