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January 31, 2021November 29, 2021

Advantages of KOSUN Mud Agitator and Decanter Centrifuge

Advantages of KOSUN Mud Agitator:

The mud agitator has the advantages of compact structure, small floor space, large transmission torque, stable operation and reliable operation.

The arc cylindrical worm reducer is adopted, the shaft section is a circular cylindrical worm, and the tooth profile of the worm wheel is a circle conjugated to the worm. Therefore, the convex and concave meshing performance is reliable and the structure is compact;

2. Combination of reducer and explosion-proof motor, it is easy to maintain and suitable for use under harsh working conditions in the field;

3. The mud agitator is strong, has a wide range, and reduces the starting resistance torque;

4. The motor is placed horizontally for easy installation, adjustment and replacement;

5. Various gearbox and blade combinations can meet most requirements;

6. The mud agitator has high efficiency in deep and large containers;

7. It can be designed to produce suitable shear force according to needs;

8. Expose more fluids to contact with the atmosphere, and the mud agitator helps cool the drilling fluid.

Advantages of KOSUN Decanter Centrifuge:

1. Strong craftsmanship, the device can be adjusted automatically at any time according to the material condition during the operation process to achieve the processing effect.

2. The noise is small, and the structure design adopts the double-layer plus sound insulation layer design. The low noise during operation has little impact on the working site environment.

3. The degree of automation is high. During the operation of the decanter centrifuge, no matter it is feeding, separating or unloading, every link is continuously and automatically carried out under high-speed operation, so the user is very convenient and simple in operation .

4. The processing capacity is very large, because the structure has been improved, it can treat more materials.

5. The decanter centrifuge will not have too much impact on the working environment on site, because the equipment is carried out under completely enclosed conditions during the entire operation process, so there is no need to worry about pollution at the operation site. Completed clean production.

6. The working function of the equipment is very stable, so it can maintain high working efficiency.

7. The safety is good, and the protection device is set, so the decanter centrifuge has higher safety functions.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

December 16, 2020December 16, 2020

KOSUN batches of shale shakers and desanders were sent to Kazakhstan for drilling projects

Recently, batches of shale shakers and desanders equipment produced by KOSUN were sent to Kazakhstan to be used in a well-known drilling engineering service company’s oil exploration project in Kazakhstan. It is mainly used to remove harmful Solid Phase drilling fluids during drilling. The provision of this equipment is the tenth year that the company has continued to use KOSUN products in foreign projects. The continuous repurchase by customers is the biggest recognition of KOSUN products!

As the primary solids control equipment in the drilling fluid purification system, the shale shaker is mainly used to separate the large particles of drill cuttings contained in the drilling fluid. Desander is a secondary solids control equipment for processing drilling mud. It can separate solid particles between 45 and 74 microns. According to the different processing capacity , 1, 2 or 3 sets of 10″ or 12″ can be flexibly selected. The desander is mainly composed of shale shaker, cyclone, a branch manifold, and an electric control system, and is used to separate solid particles that cannot be separated by the shale shaker.

KOSUN is a professional manufacturer of mud solids control equipment and drilling waste treatment systems integrating product development, production and sales. The products are widely used in oil and natural gas drilling, coalbed methane drilling, geothermal drilling, trenchless horizontal directional crossing, pipe jacking, shield tunneling, piling and other projects, tailings treatment, river dredging and other fields. If you want more information, please contact us!

October 28, 2020November 29, 2021

Purpose and Classification of mud agitator

Mud agitator is one of the solid control equipment of drilling fluid tank, which is mainly used for mixing drilling fluid, preventing solid phase particles of drilling fluid from deposition in the tank circulation system, and making the circulating drilling fluid have stable performance and even mixing. The most commonly used forms of mud agitator in solid control equipment are as follows:

Mud agitator with gear transmission structure: the advantages are high transmission efficiency, but the disadvantages are large volume and inconvenient maintenance. Gear drive is also divided into direct drive and belt drive. The reducer adopts single-stage worm reducer with small structure size, light weight, stable transmission, low noise and large transmission power.

Worm gear transmission structure mud agitator: the current is still worm gear worm transmission. Worm gear and worm drive. Worm gear and worm drive is widely used in mud agitator because of its simple structure, high speed ratio and high reliability. The mud agitators imported from the United States are almost all worm gear direct drive. Worm gear and worm belt transmission structure, although its large volume, but has the characteristics of soft transmission, to protect the motor overload is very good.

August 28, 2020August 28, 2020

Drilling mud desander and desilter

Drilling mud Desander and desilter are solids control equipment with a set of hydrocyclones that separate sand and silt from the drilling mud used on drilling rigs. KOSUN Desander is used as the 2nd stage of solids control for drilling fluids, which makes separations between 45 and 75 μm. KOSUN Desilter is used as the 3rd stage of solids control for drilling mud, which makes separations between 15 and 45 μm.

There are some main difference between Drilling mud desander and desilter as following:

1.They are in the different solids control stage. Desander is the second stage solids control equipment, desilter is in the thrid stage;

2.They have different separation size. Desander make separations between 45 and 74 μm, desilter separate solids between 15 and 45 μm;

3.They have different capacity. Desander is 113 m³/h, desilter is 11 m³/h;

4.They have different hydrocyclone size. Desander uses 10″ and 12″ hydrocyclones, desilter uses 4″ hydrocyclone.

Desander is installed on top of the mud tank following shale shaker and vacuum degasser, but before the desilter. Desilter is installed on top of the mud tank following Desander. They also can be installed completely: in this case, they are installed on one deck shaker and called mud cleaner or mud conditioner. Desander removes the abrasive solids from drilling mud which cannot be removed by shale shakers.

KOSUN is professional manufacturer for complete sets of drilling mud recycle system. The conventional equipment like shale shaker, mud cleaner, desander and desilter, vacuum degasser, decanter centrifuge, mud agitator, mud gun, centrifugal pump, screw pump, etc.

May 26, 2020July 21, 2020

Subway Muck disposal system-KOSUN

KOSUN is a professional Slurry or Subway Muck disposal system provider. Adhering to the concept of “innovation, green, health and development”, KOSUN provides cutting-edge technology for domestic Slurry or Subway Muck treatment. We are committed to becoming a Slurry or Subway Muck treatment operation service provider. KOSUN
Subway Muck disposal syste had been successful used in shenzhen,China.

The treatment of sludge from industrial wastewater is still a difficult problem. The sludge composition of industrial wastewater is very complex, such as the sludge of dyeing wastewater, coking waste sludge, sludge containing various heavy, metal ions, have a considerable environmental hazard. At present, sludge treatment methods mainly include: medium temperature digestion, high temperature digestion, micro-additive method, chemical method, etc., but most of them cannot eradicate the pollutants in the sludge, especially the heavy metals, such as chromium, lead, and even gold. Sludge harmless treatment technology: through the harmless treatment process, decomposition of harmful substances.

In each processing link, it can be applied to the sludge harmless treatment technology, through the real harmless treatment, the sludge separation of metal, caused by bacteria, particulate matter, etc., effectively reduce the bacteria pollution index, and can quicken the pace of the degradation of toxic substances, within the rules, rapid processing of the pathogenic bacteria of sludge, thus achieve the goal of decomposition of sludge harmless, fully learn that in the process of sewage sludge to eliminate bacteria, not harmful to play advantage and function, so as to avoid secondary pollution in the process.

Slurry or Subway Muck treatment is a technology to separate solid particles from liquid in the mud, improve the porosity of pile foundation, reduce the amount of bentonite and reduce the cost of slurry production. It can control the quality of slurry water used for construction, realize the environmental protection transportation of slurry waste residue and discharge of slurry water, and meet the requirements of environmental protection construction site.

Tag:Subway Muck disposal system,Subway Muck disposal,Subway Muck treatment,
Subway Muck disposal plant, Subway Muck disposal equipment, Subway Muck disposal solution.

Kosun- China Subway Muck treatment Expert
Email: sales2@adkosun.com
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www .kosun.com
http://www.kosuneco.com

April 27, 2020April 27, 2020

Micro Tunneling Treatment system

An efficient Micro Tunneling Treatment system is the basis for the successful use of slurry-supported tunnel boring machines(TBM). KOSUN Slurry Treatment system is popular for project of AVN Machines , Mix shields  or Shaft Sinking Machines . KOSUN Micro Tunneling Treatment system utilize shale shakers, desander desilter, as well as decanter centrifuges to processes separate and remove the excavated solids from the bentonite suspension. The cleaned fluid is then transferred back to the slurry circulation.

KOSUN Slurry Treatment system, Deanding Plant, Recycling Plant can be used in the field as follows:Tunneling, Micro-tunneling, Pipe-jacking Construction, Bored Piles Construction, Horizontal Directional Drilling, Diaphragm Wall Constructionand so on.

Features of KOSUN Micro Tunneling Treatment system:

(1) Simple and useful treatment process, as well as convenient installation, operation and maintenance;

(2) Modular and integrated design, transportation and installation subject to standard container size, foldable operating platform, compact structure, small footprint and flexible field use;

(3) Adjustable G-force of shale shaker, screen panel angle and mesh size, strong overall system adaptability and easier treatment of materials from various formations;

(4) Meet separation requirements on various materials and customize process as per the cut point of D 50 ; meet the requirements on different handling capacities, 100~3000m³/h;

(5) Meet various power specifications as per construction needs, and even generator set can be used for operation;

(6) The whole system is skid-mounted integrated system and can be also changed into vehicle-mounted mobile treatment units.

KOSUN is a professional manufacturer which design, develop, and manufacture Slurry Treatment system, Desanding Plant, Recycling Plant and Slurry Treatment Equipment and System. Our products are environmentally friendly high-tech products which is used for the separation of the solid particles from the slurry liquid and the recycling of the clean fluids. KOSUN Slurry Treatment System has demonstrated its high-performance capalilities at many job sites worldwide including the applications of tunneling, micro-tunneling, pipe-jacking, bored piles construction, piling construction and diaphragm wall construction, etc. (Editor:Kosun Lily Wang)

Tag: Micro Tunneling Treatment system

Kosun- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www .kosun.com
http://www.kosuneco.com

April 20, 2020April 27, 2020

TBM slurry treatment system

Slurry treatment system is very important for slurry tunnel boring. KOSUN is also very professional at TBM (Tunnel Boring Machine) slurry treatment system. KOSUN TBM slurry treatment system utilize our shale shakers, desander, desilter, as well as decanter centrifuges to processes separate and remove the excavated solids from the bentonite suspension – a mixture of water and thixotropic clay. The cleaned fluid is then transferred back to the slurry circulation.

Advantages of TBM slurry treatment system:

(1) Simple and useful treatment process, as well as convenient installation, operation and maintenance;

(2) Modular and integrated design, transportation and installation subject to standard container size, foldable operating platform, compact structure, small footprint and flexible field use;

(3) Adjustable G-force of shale shaker, screen panel angle and mesh size, strong overall system adaptability and easier treatment of materials from various formations;

(4) Meet separation requirements on various materials and customize process as per the cut point of D 50 ; meet the requirements on different handling capacities, 100~3000m³/h;

(5) Meet various power specifications as per construction needs, and even generator set can be used for operation;

(6) The whole system is skid-mounted integrated system and can be also changed into vehicle-mounted mobile treatment units.

An efficient TBM slurry treatment system is the basis for the successful use of slurry-supported tunnel boring machines(TBM). KOSUN slurry treatment system is popular for project of AVN Machines, Mix shields  or Shaft Sinking Machines and is suitable for purifying slurry in the mud-water balance shield, diaphragm wall, pile foundation and other projects in the process of circulation drilling. KOSUN TBM slurry treatment system can save construction costs, reduce mud emissions and reduce environmental pollution. It is an economical, efficient and environment-friendly necessary construction equipment. (Editor:Kosun Lily Wang)

Kosun-China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www .kosun.com
http://www.kosuneco.com

March 13, 2020April 27, 2020

The working principle of KOSUN linear motion shale shaker

KOSUN liner shale shaker is driven by a double vibration motor. When two vibration motors are synchronous and counter-rotating, the exciting force generated by the eccentric block cancels each other in the direction parallel to the motor axis and overlapped as a resultant force in the direction perpendicular to the motor axis. Therefore, the motion trajectory of the screen machine is a straight line.Its two motor shafts have an inclination relative to the screen surface. Under the combined force of excitation force and the material’s gravity force, the material will be thrown up and jump forward to make a straight movement on the screen surface, so as to achieve the purpose of screening and classifying the material.Can be used in the pipeline to achieve automation.It has the characteristics of low energy consumption, high efficiency, simple structure, easy maintenance and completely closed structure without dust overflow.The highest mesh number is 325 mesh, which can screen out 7 materials with different particle size.

Kosun linear motion shale shaker uses the vibration motor to excite the vibration type, causes the material to be tossed on the screen net, at the same time makes the straight line movement in front, the material enters the material inlet of the screening machine evenly from the feeding machine.The upper and lower sieves of various specifications are produced through a multilayer screen,from respective outlet eduction.With low energy consumption, high output, simple structure, easy maintenance, closed structure, no dust overflow, automatic discharge, more suitable for assembly line operation.

January 15, 2020April 27, 2020

KOSUN screw conveyor is designed in accordance with strict safety standards.

Basic principle and characteristics of the horizontal screw conveyor: horizontal screw conveyor is a rotating screw will be pushed forward and transport along the casing of materials in transmission work, is a new kind of in the bottom of the bin and to break the arch and the uniform feeding, its broken arch performance is strong, for all kinds of powdery and granular materials can achieve broken arch and continuous transmission function, and effectively eliminate different particle size and proportion of mixed material in bending phenomenon occurs in the bunker, thus effectively avoid material wriggle through the earth cabin, and to material status as running water.The horizontal screw conveyor has many features. The screw conveyor is convenient for multi-point loading and unloading. The mixing, stirring and cooling functions can be completed simultaneously in the conveying process.

KOSUN is a professional manufacturer of screw conveyors integrating research, design, production, installation and after-sales service. The company in a responsible attitude to customers, the design and manufacture of products in strict accordance with the testing standards for quality testing. Over the years, with advanced technology, excellent quality, by the majority of customers at home and abroad praise.

KOSUN screw conveyor is designed in accordance with strict safety standards, and its u-shaped groove has a grille shield to prevent foreign objects from entering the groove, ensuring the safety of the operation of the staff. The bottom frame protects and supports the conveyor, ensuring the structural stability of the equipment.

Features and advantages of KOSUN screw conveyor:

1. High efficiency transmission: compact structure, stepless speed regulation, different processing capacity, can meet the needs of different drilling conditions;

2. Flexibility of the structure: each section is 12 feet and consists of several sections. The total length can be flexibly determined according to the equipment layout at the drilling site;

3. There is a grille cover on the u-shaped groove to prevent foreign bodies from entering the groove, ensuring the operation safety of the staff;

4. The spiral blade of the screw conveyor is made of anti-corrosion and wear-resistant material to extend its service life;

5. Advanced and reasonable design, combined with advanced manufacturing technology and perfect quality assurance system, make it has small volume, large load bearing torque, low noise, oil leakage and other significant advantages.

January 8, 2020April 27, 2020

Sludge dewatering and capacity reduction is not only an important part of sludge treatment.

Sludge dewatering and capacity reduction is not only an important part of sludge treatment, but also the most difficult part to realize. Domestic sewage treatment plants can only reduce the sludge moisture content to about 80% by mechanical dehydration, and a large amount of water brings great difficulties to the follow-up treatment of sludge. If the water is removed by means of heat evaporation, the huge energy consumption makes the sludge treatment cost high.

The reason why sludge dewatering and capacity reduction is difficult is that the sludge obtained in the sewage treatment process has high hydrophilicity, which makes it difficult for the water in the sludge to be liquid to achieve low-cost and efficient separation, resulting in the dewatering sludge difficult to achieve the economic and environmental unity of the treatment goal.

The sludge produced by sewage treatment has a high water content. Due to the combination of water and sludge particles, mechanical method to remove the sludge has a certain limit. The content of organic matter in the sludge, the proportion of ash, especially the addition of flocculant, has an important impact on the final solid content.Mud cake is still high in moisture content and fluid property, so it is difficult to dispose of it and the cost is still high, so it is necessary to further reduce the amount.At this point, in addition to natural air drying, only through the input of heat to form evaporation, can achieve a large reduction.The process of using heat to dry is called heat drying.