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Shale Shaker Definition Meaning from Kosun

Shale Shaker

Shale Shaker is the most important device for the drilling industries as it magically removes all impurities and solid waste from the liquids required for business. This device is simple in concept, but it is comparatively difficult to use efficiently. The smaller particles can easily be removed from the machine’s screen but larger particles require time and patience.

Earlier, It was evident that only a single Shale Shaker could effectively be used for the entire business but now owing to higher modern efficiency, drills can have as many as four shakers. The upper strata of drilling speed and cutting can handle extreme pressure. However, shale shaker screen should be regularly scrutinized for failure to operate. Timely detection of any flaws and replacement would ensure a long life of the Shale Shaker.

shale shaker
shale shaker

There are two keys to successfully operate the device;
1- Disassembly of the Vibrator
2- Re-assembling of the Shale Shakers
•    The whole process can be technically difficult but if followed systematically, it can become an easy task. Firstly, disconnect the power to electric motor and switch of the open position. After that, you will need to drive pulley and remove the motor. Thereafter, you will need to remove the counterweight from both the ends of vibrator shafts.
•    Begin loosening the support bolts of and V-Belts under the motor. Remove the counterweight using screws and later remove the collars, cartridge caps and retainers
•    The retaining ring should be removed only from the drive side, strike on one end of the shaft using a hammer or a block of wood, it should become easier after completing this process
•    If it continues to give trouble, the cartridge should be immersed from inside by striking the shaft again using the other end.
•    Check the bolts for fastening of the vibrator. The bolts should be tightened to 210 ft lbs.

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Drilling Fluids Dryer Shaker Function

Drilling Fluids Dryer Shaker

Drilling fluids dryer shaker is the use of special two vibration motor to do the excitation source, so that the material on the screen surface, while straight forward. Through the sieve screen is relatively low, through the continuous nozzle to skip the completion of the classification of materials, is widely used in the drilling industry.

All drilling operations require drilling fluids in some form. The main function of a shale shaker is to separate the drilling solid from a circulatory system. A shale shaker is essentially an equipment to filter the drilling waste obtained during the drilling operation.

Drilling Fluids Dryer Shaker
Drilling Fluids Dryer Shaker

As the foremost part of solid control system, the efficiency of a shale shaker determines the performance of rest of the equipments. The more cuttings they remove from the circulation, the active system will receive more fluid. To achieve this however, the solids captured in the shaker screen needs to be constantly conveyed as to make room for more solid waste for filtering process. The drilling fluid will pass through the screen and be caught in a mud tank.

This filtering through the shaker screen is done with the help of vibration force that allows the fluid to pass through the screen mesh more efficiently and leaves the solids to be discharged further.

While a number of factors will determine the performance and quality of screening process, including the external factors such as temperature and viscosity of the drilling waste, the size of the cuttings, etc.

The linear motion shale shaker is a widely popular type of shale shaker since its introduction in early 1980s. And with latest developments in shaker screen design the process filtering the drilling fluid from drilling waste and removing the drilling solids has become far more feasible than it was originally there in earlier models of shale shakers .

The main function of the drilling fluids dryer shaker is to increase the flow of drilling fluid through shaker screen into the mud tank and discharge the drilling cuttings or drilling solid for further disposal. By eliminating the drilling fluids in dried out condition they are easier to be disposed as per environmental requirement and leave a less harmful impact on environment if there is less quantity of harmful chemicals in form of drilling fluid is present on them before disposal.

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Hi-g Drying Shaker for Sale of Kosun Manufacture

Hi-g drying shaker

Hi-g drying shaker is form the first stage barrier through which the drilling fluid or the mud passes. It is basically shale meaning clay, mud or silt, that has some specific structure which has been untouched since its deposition in ground; which is here separated.

The waste is processed first in the Hi-g drying shaker before transferring it to the other equipment. It is used to separate solids with diameter above 75µm.

Hi-G Drying shaker
Hi-G Drying shaker

Different components of shale shaker are hopper, feeder, screen basket, vibrator and basket angling mechanism and vibrator. They are believed to be most vital in solid control system as their performance direct has impact on the successive equipment and also relates to the quality of processed fluids.

Desander is a devices along with desilter form pair of hydrocyclones that differentiate sand and silt from the drilling fluid in borehole or downhole. Desander is added below the mud taker following by shale shaker and degasser.  A desander is typically positioned next-to-last in the arrangement of solids control equipment, with a desander centrifuge as the subsequent processing unit.

A drilling mud is added in its direction with an angle which is roughly at 90 degrees to it. As the drilling mud is moved downwards in this cone shaped equipment solid particles are segregated from liquids ones by centrifugal force acting on these.

This separated solid particles are allowed to continue move downward until is discarded from the hydrocyclones. Desander are set to eliminate abrasive solids found in the drilling mud, which surpass the processing of shale shakers . Desanders usually separate soild with diameter 45~74μm, and 15~44μm.

Different size of desanders and desilter are available which function similarly. They determine the size of particles the device removes from the mud system. Alike shale shaker desanders have no moving parts.

Welcome to contact us if you need.

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Hi-G Shaker of Kosun Solid Control for Sale all Over the World

Hi-G  Shaker

Hi-G  Shaker  is a strong stage control (strong control) the principal obstruction, otherwise called a strong control hardware, penetrating is not permitted without screened specifically into the mud tank.

Hi-G shaker is the subject of very much oversaw group. The upper strata, generally sand, Drying Shaker simple to plug the sifter sand, mud filtering impact, ought to wash the brush, wash flush, deplete strainer.

The upper strata of the penetrating pace, bore cuttings and all the more substantial removal, shale shakers handle the weight enormous, shale shaker screen effectively harmed, ought to consistently check, know about.

Particularly around evening time, under the diminish light, a little administrator, how to guarantee that the penetrating great shaker screen , screen harm after convenient discovery and opportune substitution,

Hi-G Shaker
Hi-G Shaker

Hi-G  Shaker circumstance is not a similar group in the upper piece of the well boring mud gap area cannot be totally screened, HI-G shaker required boring liquid recouped from the pool, Decanter Centrifuge to make reusing readiness ahead of time, for example, the boring liquid strong control the pool deplete, outline pump pull pipelines.

Before Desander is recouping to completely settle in penetrating mud pool, the best one of Desilter was recuperated before boring machine is cleaned, Mud Agitator don’t recuperate with sand to mud pump tank, dodge coordinate sand into the well.

In the wake of boring through vibrating sifter, and afterward additionally handled by penetrating more cleanly. Boring mud cleaner evacuate better particles, as well as the penetrating liquid into the well before the last boundary. After the shale shaker screen is harmed, mud cleaners expel extensive particles of sand increment, to mirror the boring liquid from the screen surface cleaner.

As the leader in China’s solids control and drilling waste management industry, KOSUN has been highly praised by local customers by virtue of its high-quality products and excellent services. KOSUN will supply better goods and services to customers continually.