The Economy of KOSUN Linear Motion Shale Shaker

KOSUN Linear Motion Shale Shaker is especially effective while drilling top-hole sections where heavy and high-volume solids are usually encountered. In these intervals, shakers may generate powerful G-forces and its effective vibrating motion can quickly remove the dense solids from screens and particles from wells.

linear motion shale shaker
linear motion shale shaker

Shale shaker is the first stage of solids control equipment in drilling purification system. It can remove cuttings above 75 μm brought from the drilling well to leave the liquid with smaller particles into the tanks below, which will flow into next grade solids control equipment for further treatment.

Shale Shaker
Shale Shaker

Structure of Shaker Deck:

KOSUN patented shale shaker is the equipment with welded structure. Vibration motor & screen plate base are installed into screen basket with special parts. Screen basket is fixed on the adjustment beam. At each of the four vertexes of the screen basket put a vibration damping spring, which can prevent the adjoining parts and devices from being affected by the vibration. There are several shale shaker screen panels on screen basket, and they are fixed and adjusted by snap-on screw bolts and hooking tensioners so that the combined effect of horizontal and vertical supporting bars can provide enough strength for screens basket. And the panels are in an arched shape, thus making the panels more easily tensioned and more intimately connected with the frames, extending their service life as well as increasing the processing efficiency of particles.

AWD angle adjustment system:

KOSUN patented AWD angle adjustment system can raise or lower the end of screen basket while the machine is working. This part includes two vertical column assemblies that are connected on the upper beam assembly and are attached to the shaker base. The mobile part of AWD consists of the lower beam, limiting device that controls vertical movement and screw rod that drives the upward and downward movement of the screen basket. Both ends of screw rod are hinged with the upper and lower beam assemblies respectively. Positive and negative rotating handles can make the screen basket move upward and downward respectively. The screen basket angle of shale shaker can be arbitrarily adjusted within -1°~5° at an increment of 0.5°as required.(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Shale Shaker Types Used in Solids Control

KOSUN S™ series shale shaker types consist of linear motion shale shakers and Balanced Elliptical Motion shakers.

Shale Shaker Types
Shale Shaker Types

Linear Motion Shale Shaker of Kosun is especially effective while drilling top-hole sections where heavy and high-volume solids are usually encountered. In these intervals, shakers may generate powerful G-forces and its effective vibrating motion can quickly remove the dense solids from screens and particles from wells.

Features of Kosun’s Linear Motion Shale Shaker:

-G-forces linear motion up to 7.4 G ( adjustable depending on the situation )

-Hi-speed conveyance of cuttings

-Higher processing capacity

-Able to process heavier solids loads

-Enhances cuttings processing volume

-AWD device is adjustable from -1°~5°

-Single side shale shaker screens tension system to easily change the screen

-Shale shaker feeder can be weir feeder or box feeder

Balanced Elliptical Motion Shaker Usage: In drilling top-hole sections where heavy, high-volume solids, it can remove viscous solids and eliminate larger particles in drilling fluids.

Balanced Elliptical Motion shakers
Balanced Elliptical Motion shakers

Balanced Elliptical Motion shale Shaker Features & Benefits:

  1. Uniform elliptical motion at all points on basket
  2. G-forces ( 6.5G’s maximum )
  3. Optimizes solids removal
  4. Maximizes drilling-fluids recovery
  5. Extends screen service life
  6. Deck angle adjusting device from -1°~5°
  7. Single side shale shaker screens tension system to easily change the screens
  8. Shaker feeder can be weir type and header box(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Shale Shaker Desilters Desanders-KOSUN

Shale Shaker: The  shale  shaker  is  the  first  stage  of solids  control  equipment  in  drilling  purifi-cation  system.  It  can  remove  cuttings above 75μm brought  from  the  drilling  well to  leave  the  liquid  with  smaller  particles into  the  tanks  below,  which  will  flow  into next  grade  solids  control  equipment  to  be treated.

Shale Shaker
Shale Shaker

KOSUN  linear  motion  shale shaker  is  especially effective  while  drilling  top-hole  sections where  heavy  and  high-volume  solids  are usually  encountered.  In  these  intervals, shakers  may  generate  powerful  G-forces and  its  effective  vibrating  motion  can quickly  remove  the  dense  solids  from screens  and  particles  from  wells.

Desilter: In the 3rd stage of solids control for drilling mud, the desilter by Kosun makes separations between 15 and 45 μm. Characteristics of desilter by Kosun: 1. 100% Polyurethane ( PU ) material to make desilter cones for longer lifespan. 2. Clamp type for easy maintenance. 3. Compact design with small footprint. 4. Flexible options for 8, 10, 12, 16 or 20 pieces of 4″ or 5″ cones for different capacities. 5. Flexible fast connection is available for user assembly.

Desilter
Desilter

Desander: In the 2nd stage of solids control for drilling fluids, desander makes separations between 45 and 75 μm. Characteristics of desander by Kosun:1. Polyurethane ( PU ) material or high-chromium cast iron to make desander cones for longer lifespan. 2. Clamp type for easy maintenance.3. Compact design with small footprint.  4. Flexible options for 1, 2 or 3 pieces of 10″ or 12″ cones for different capacities. 5. Flexible fast connection are available for user assembly.

Desander
Desander

Solids control, or solids control equipment by Kosun – top solids and liquid separation service provider and stage 3-5 precision solids control system manufacturer in China, serving clients around the world for 25 years.  Need more detailed information, please contact us! (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Drilling Fluids 3 Stage Solids Control Separation Equipment

First  stage solids  control  equipment shale  shaker

The  shale  shaker  is  the  first  stage  of solids  control  equipment  in  drilling  purifi-cation  system.  It  can  remove  cuttings above 75μm brought  from  the  drilling  well to  leave  the  liquid  with  smaller  particles into  the  tanks  below,  which  will  flow  into next  grade  solids  control  equipment  to  be treated.

Shale Shaker
Shale Shaker

KOSUN  linear  motion  shale shaker  is  especially effective  while  drilling  top-hole  sections where  heavy  and  high-volume  solids  are usually  encountered.  In  these  intervals, shakers  may  generate  powerful  G-forces and  its  effective  vibrating  motion  can quickly  remove  the  dense  solids  from screens  and  particles  from  wells.

Secend  stage solids  control  equipment Desander

In the 2nd stage of solids control for drilling fluids, desander makes separations between 45 and 75 μm.

Desander
Desander

Characteristics of desander by Kosun:1. Polyurethane ( PU ) material or high-chromium cast iron to make desander cones for longer lifespan. 2. Clamp type for easy maintenance.3. Compact design with small footprint.  4. Flexible options for 1, 2 or 3 pieces of 10″ or 12″ cones for different capacities. 5. Flexible fast connection are available for user assembly.

Third stage solids  control  equipment Desilter

In the 3rd stage of solids control for drilling mud, the desilter by Kosun makes separations between 15 and 45 μm.

Desilter
Desilter

Characteristics of desilter by Kosun: 1. 100% Polyurethane ( PU ) material to make desilter cones for longer lifespan. 2. Clamp type for easy maintenance. 3. Compact design with small footprint. 4. Flexible options for 8, 10, 12, 16 or 20 pieces of 4″ or 5″ cones for different capacities. 5. Flexible fast connection is available for user assembly.

For more information about solids control,please contact us!(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

KOSUN Shaker Screens Sold to Iran used in FLC2000 shale shaker

As we all know, Shaker screen is the largest consumable wearing device for solids control equipment.A Cost-effective shaker screen can not only ensure the screening quality of drilling mud, but also can extend the trial life of shale shakerShale shaker screens consume a portion cost of drilling, so a cost-effective shaker screen is needed by many drilling contractors.

KOSUN developed a high-quality shaker screen through years of research and trial. Recently, KOSUN has produced a number of screens for the FLC2000 shale shaker. It has been tested by third parties and fully compliance with international standards. 610 Pieces of KOSUN Shaker Screens are ready to delivery to Iran.

shale shaker screen
shale shaker screen

KOSUN has been the leading China OEM supplier of quality, high performance screening surfaces for over 20 years. Our entry into manufacturing screens for kinds of shakers has come at the request of numerous operators who desire to improve the performance of their shakers by taking advantage of Kosun’s screen manufacturing technology. KOSUN now has screens available for kinds of internationally renowned shale shakers.

Features and Benefits of KOSUN Shaker Screen:

-Available for Derrick, Brandt, Swaco and KEM-TRON brand shakers.

-API RP 13C compliant

-Long life stainless steel screen cloth

-Triple screen layers

-Bonded to perforated panel

-Quick and easy to repair

-Consistently manufactured, rugged construction

-Mature technology, competitive price

-Ability to handle high flow rates

-Cut point integrity

-Longer screen life

-Minimize nearsize particle blinding

KOSUN is a large-scale enterprise specializing in the production of solids control equipment and solid-liquid separation equipment. After decades of rapid development, KOSUN has developed into a well-known solids control equipment manufacturer at home and abroad. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Shale Shaker for Drilling Fluids Solids Control

Shale shaker for solids control are devices that remove drill cuttings from the drilling fluid while circulating and drilling. There are many different designs and research into the best design is constantly ongoing since solids control is vital in keeping down costs associated with the drilling fluid.

Shale Shaker
Shale Shaker

The basic design consists of large, flat sheets of wire mesh screens or sieves of various mesh sizes that shakes or vibrates the drill cuttings, commonly shale shaker, across and off of the screens as the drilling fluid flows through them and back into the drilling fluids processing system, often called a mud system. This separates the drill cuttings, often called solids, from the drilling fluid so that it can be recirculated back down the well bore. In oilfield industry,linear motion shale shaker are widely used for drilling mud solids cotrol of oil gas well drilling for rig.

KOSUN Linear Motion Shale Shaker is especially effective while drilling top-hole sections where heavy and high-volume solids are usually encountered. In these intervals, shakers may generate powerful G-forces and its effective vibrating motion can quickly remove the dense solids from screens and particles from wells.

KOSUN  Linear Motion Shale Shaker  are  ideal  for high-capacity processing and the compact and easy-to-service design makes them a perfect choice for fast conveyance and heavy loading in tough drilling conditions. When drilling top-hole sections  or  while  heavy-volume  solids  are encountered, in these intervals, shakers are required to generate high G-forces to effectively move high-capacity drilled solids across the screens.

solids control
solids control

China manufacturer KOSUN Solids Control offer the world with drilling mud shale shaker equipments. We are an exporter of drilling fluids shale shaker for Indian, Russian,middle east.etc. Buy Linear motion shale shaker from China manufacturer. Your best shale shaker deal starts here.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Double Deck Drilling Fluids Shale Shaker

Do you know the Double Deck Drilling Fluids Shale Shaker ? Now Let’s talk the avantages and disadvantage of it.

drilling fluids shale shaker
drilling fluids shale shaker

Advantages of Double Deck Drilling Fluids Shale Shaker:

  1. For the same API size and the same area bottom shale shaker screen,double deck shale shaker can treat a bigger capacity. The wide-meshed shaker screen on top deck can separate most big size solids before the mud enter into the bottom deck. It greatly reduce the load of bottom shale shaker screen.
  2. For the same API size and the same screen area shaker screen,double deck shale shaker can separate the drilling mud or drilling cuttings more dryer. As there are 2 times shale shaker separation.

Disadvantages of Double Deck Drilling Fluids Shale Shaker:

The double deck shale shaker have advantages of bigger advantage and dryer separation result, but it has some difficult to change shale shaker screen. And the cost of replacement shaker screen also higher, as there are 5 each shaker screen for a shale shaker.

Shale Shaker
Shale Shaker

Shale shaker for solids control are devices that remove drill cuttings from the drilling fluid while circulating and drilling. There are many different designs and research into the best design is constantly ongoing since solids control is vital in keeping down costs associated with the drilling fluid. The basic design consists of large, flat sheets of wire mesh screens or sieves of various mesh sizes that shakes or vibrates the drill cuttings, commonly shale shaker, across and off of the screens as the drilling fluid flows through them and back into the drilling fluids processing system, often called a mud system. This separates the drill cuttings, often called solids, from the drilling fluid so that it can be recirculated back down the well bore.

In oilfield industry, linear motion shale shaker are widely used for drilling mud solids control of oil gas well drilling for rig.

Kosun- China Solids Control Leader&Drilling Waste MangementExpert

Drying Shaker for Sale Cover all over the World

drying shaker for sale

A spring-stacked plunger and reversible pawl give a tightening activity amid development of the working handle. An entire 180 degrees of development is conceivable in both bearings.

Contingent upon pawl setting, moving the handle in one course turns the jack screw to raise or lower the screen outline, while in the other bearing the jack screw stays stationary amid handle development. The spring-stacked pawl allows the administrator to change the bearing to either raise or lower the shale shaker screen outline, as required.

The point of the release end of the shaker screen edge is endlessly movable inside the hardware’s accessible range.

drying shaker for sale
drying shaker for sale

There, certainly, are some precautions to be taken while operating a drying Shaker :
1.Assess release channel association on side of container for breaks. Fix association as well as add silicone sealant to avert spillage.
2.Review cover on unused container release association for breaks. Fix association as well as add silicone sealant to avert spillage.
3.Utilizing a water hose, wash off gathered process material from screen outline, inside of container and AWD point alteration parts.
4.Abundance prepare material in these regions may hinder edge alteration of screen edge and can lessen screen outline vibration if the edge bottoms out on the development.
5.Check for and evacuate any aggregation of process material or other hindrance in feeder inside. Feeder blockage may bring about over the top sprinkling and uneven dissemination of slurry onto the screen bed.

Examine whole machine for proof of covering harm, including uncovered base metal, consumption, profound scratches, or different voids. Repair harmed zones as per covering makers’ particulars.

To make sure the operation of the shale shaker and normal usage life on screen, the operator need to make sure parts like wedges, screw cap bolt and springs on the shale shakers are installed correctly with no signs of wrongdoing. The operator installs the screens according the operation manual provide it from the seller.

Functions of Solid Control Equipment – Balanced Elliptical Motion Shaker

Balanced Elliptical Motion Shaker

Balanced Elliptical Motion Shaker is a key component of the solid  control equipment for the drilling industry. Drilling operations use drilling techniques to penetrate deep into the surface to achieve fossil fuels, and in this quest, the mudstone machine first needs to be sampled to determine the depth and quality of the rock it penetrates. In the oil field excavation, assuming that the offshore site, the drilling will be completed with the help of the rig.

 

Balanced Elliptical Motion Shaker
Balanced Elliptical Motion Shaker

The drill bit itself will carry cuttings, which are basically shredded with drilling mud. The mud collector will extract these shavings from the drill for further analysis. As mentioned earlier in the article, the drilling fluid is very expensive, so the operator must recover the drilling fluid from the drilling waste . To this end, the use of various solid control devices, where the shale oscillator is the most important.

The vibrating screen with a vibrating   screen helps to separate the cuttings from the drilling fluid and direct the separated drilling fluid to a separate container for further processing and handling. The dried solids, i.e., the drilling chips, are transported to a separate container for further processing and disposal.

A very important factor in solid control systems is its contribution to environmental balance. If the efficiency of the solid control system is not high enough, the cuttings are likely to carry some drilling fluids containing chemical substances that may be harmful to the environment and cause contamination of the soil or groundwater. For environmental reasons, the drilling industry follows the strict rules for drilling waste treatment .

All in all, the main function of the shale shaker is to filter the drilling waste through an effective shaker screen shield, thus contributing to the overall drilling operations and the economy of environmental precautions.

Shale Shaker Screen Good Cleaning System from Kosun Manufacturer

Shale Shaker Screen

Shale shaker screen mainly classified into soft sieve screen, sieve plate type screen,and  frame plate type screen .

Any machinery will give its best performance if maintained properly, so a preventive measure is a prerequisite if an operator wants to ensure the long life of the machinery.

While routine services will take place as part of your preventive maintenance, there is something that operators themselves will be able to take care of and be rewarded with even better results. A simple way is to keep the machinery clean.

shale shaker screen
shale shaker screen

In solid control equipment,  shaker screen performs that key job of eliminating the solids through the screen. So it is imperative that they are prone to damage if not kept properly clean and that will naturally increase the overall project cost.
Here are some ways to keep the shaker screen clean and safe:
•    If the shaker has been idle for some time, it is important that the shaker screen be cleaned before the use. To clean the shaker screen , the best way is to use water gun or water hose.
•    Usage of wire brush will actually damage the mesh, so stay clear of brushes in your cleaning process.
•    The shaker screen constantly sieves the waste material and likely to get clogged with waste material and as a result the screen holes will be blinded and hamper the process if filtration. To clean the blinded screen holes, use the water hose from back side. You could consider removing the larger particles manually, but never with a brush or stick, as the mesh of the screen is prone to be torn in the process if you use any of these.
•    Make sure that the screens are not left with the drilling waste i.e. drill cuttings and mud to be dried while in the screen. This will invariably lead to a pre-mature failure of the equipment.
•    Never allow any worn out rubbers to be used in the equipment, this directly lowers the performance of the equipment and damages the  shale shaker screen.
•    Do not allow any other material to be placed over the shaker screens , either in function or in storage.
With these basic cleaning procedures, you could ensure a longer life for the shaker screen.