The Economy of Linear Motion Shale Shaker

The Economy of Linear Motion Shale Shaker
KOSUN Linear Motion Shale Shaker is especially effective while drilling top-hole sections where heavy and high-volume solids are usually encountered. In these intervals, shakers may generate powerful G-forces and its effective vibrating motion can quickly remove the dense solids from screens and particles from wells.

The Economy of  Elliptical Motion Shale Shaker
KOSUN Balanced Elliptical Motion Shaker has a remarkable advantage in treating high viscosity drilling fluid. Under this working condition, the optimized balanced elliptical motion can effectively remove viscous solids and eliminate larger particles in drilling fluid. Meanwhile, the relatively moderate vibration strength can effectively reduce the screen consumption.The shale shaker is the first stage of solids control equipment in drilling purification system. It can remove cuttings above 75μm brought from the drilling well to leave the liquid with smaller particles into the tanks below, which will flow into next grade solids control equipment to be treated.

Elliptical Motion Shale Shaker
Elliptical Motion Shale Shaker

KOSUN patented shale shaker is an equipment with welded structure. Vibration motor & screen plate base are installed into screen basket with special parts. Screen basket is fixed on the adjustment beam. At each of the four vertexes of the screen basket there is a vibration damping spring, which can prevent the adjoining parts and devices from being affected by the vibration.

There are several screen panels on screen basket, and they are fixed and adjusted by snap-on screw bolts and hooking tensioners so that the combined effect of horizontal and vertical supporting bars may provide enough strength for screens basket. And the panels appear in an arched shape, thus making the panels more easily tensioned and more intimately connected with the frames, blessing them with longer service life as well as increasing the processing efficiency of particles.

Working Principle of Shale Shaker

Working Principle of shale shaker

When the shale shaker is working, the two synchronous motor reverse rotation so that the exciter produce reverse excitation force, forcing the sieve mesh sieve to do longitudinal movement, so that the material on the subject by the exciting force and periodically throw forward a range to complete the material screening operations. Shale shaker is suitable for screening quarry stone, also for coal preparation, mineral processing, building materials, electricity and chemical industries for product classification.

Shale shaker working part is not moving, by sliding along the face of the material so that the material is screened. Fixed grid sieve is more commonly used in the concentrator, generally used for pre-screening coarse or broken before. It is simple in structure and easy to manufacture.

Shale shaker working face is composed of a horizontal scroll shaft, the plate has a shaft, the fine material from the gap between the roller or plate through. Large pieces of material driven by the roller to move one end and discharged from the end. Working part of the shaker cylindrical, the sieve around the cylinder axis rotation, the axis installed in general tilt. Material is fed from one end of the cylinder, fine-grained material passes through the mesh openings in the cylindrical work surface and coarse material is discharged from the other end of the cylinder.

Shale Shaker
Shale Shaker

Shale Shaker is a vibration screening machinery used for treating refractory materials. The shale shaker has the process characteristics of large amplitude, high vibration intensity, lower frequency and flexible screen surface. During the work process, shale shaker always maintain the largest open-hole rate with high screening efficiency, processing capacity, easy to replace sieve, reducing costs. Shale shaker large screen surface and large processing capacity can meet the production needs of the scene.

KOSUN S™ series Shale Shakers family consist of linear motion (LS) shale shakers and Balanced Elliptical Motion (ES) Shale Shakers.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

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Contact person: Lily Wang

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The Classification of Shale Shakers

The Classification of Shale Shakers

– According to use, shale shakers can be divided into mining shaker, light fine shaker, Vibrating shaker.

-Mine shaker can be divided into: high-efficiency heavy-duty shaker, self-center shaker, elliptical shaker, dehydration shaker, round vibrating shaker, banana shaker, linear vibrating shaker.

-Light fine shaker can be divided into: vibrating shaker, linear shaker, vertical shaker, ultrasonic vibrating shaker, filter shaker.

-According to the material running track, shale shaker can be divided into: linear vibrating shaker and circular vibrating shaker.

ES Shale Shakers
ES Shale Shakers

Shale Shaker is a vibration screening machinery used for treating refractory materials. The shale shaker has the process characteristics of large amplitude, high vibration intensity, lower frequency and flexible screen surface. During the work process, shale shaker always maintain the largest open-hole rate with high screening efficiency, processing capacity, easy to replace sieve, reducing costs. Shale shaker large screen surface and large processing capacity can meet the production needs of the scene.

KOSUN S™ series Shale Shakers family consist of linear motion (LS) shale shakers and Balanced Elliptical Motion (ES) Shale Shakers.

KOSUN  LS Shale Shakers  are  ideal  for high-capacity processing and the compact and easy-to-service design makes them a perfect choice for fast conveyance and heavy loading in tough drilling conditions. When drilling top-hole sections  or  while  heavy-volume  solids  are encountered, in these intervals, shakers are required to generate high G-forces to effectively move high-capacity drilled solids across the screens.

KOSUN  ES Shale Shakers are the best choice for max retention time and frequency for highly need of dryer drilled cuttings in light-loading drilling conditions. The unique balanced elliptical basket and  easy-to-service  design  makes  them  a wonderful choice for reducing solids control operation  cost.  When  faced  with  gentle light-loading drilling fluids, the ES shakers are required to reduce G-forces and maintain longer screen residence time, this results in drier solids,better drilling fluid recovery, longer screen life and reduced operating costs.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

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Disassembly of the Vibrator of Shale Shaker

Disassembly of the Vibrator of Shale Shaker :

  1. Remove motor and drive pulley guard.
  2. Remove the counterweight guard from both ends of the vibrator shaft.
  3. Loosen the four motor support bolts located under the motor, loosen the V-belts and remove them.
  4. Remove the V-belt sheave , by first loosening its taper lock hub.
  5. Remove the counterweights , by removing the clamp screws and reusing the screw to open the slots in the counterweights, by tightening the screws into the tapped holes.
  6. Remove the collars and the retainers with the Spiro lox rings  in their grooves. Remove cartridge cap screws.
  7. Remove retaining ring from the drive side only. By striking on one end of the shaft with a lead hammer or a hammer and a block of hardwood, it is possible to start to drive out the cartridge  on the other side.
  8. Then it should be easy to pry either or both cartridges loose from their bores in the housing ends. If difficulty is experienced a cartridge can be bumped from the inside by striking the shaft again at the other end. When one cartridge is removed the shaft can be slipped from the housing.
  9. The bearing remaining in the other cartridge should be removed by using 3 long 3/8” NC cap screws and pushing the bearing out. Before inserting the cap screws, the setscrews must be removed.
shale shaker
shale shaker

KOSUN patented shale shakers is the equipment with welded structure. Vibration motor & screen plate base are installed into screen basket with special parts. Screen basket is fixed on the adjustment beam. At each of the four vertexes of the screen basket put a vibration damping spring, which can prevent the adjoining parts and devices from being affected by the vibration. There are several shale shaker screen panels on screen basket, and they are fixed and adjusted by snap-on screw bolts and hooking tensioners so that the combined effect of horizontal and vertical supporting bars can provide enough strength for screens basket. And the panels are in an arched shape, thus making the panels more easily tensioned and more intimately connected with the frames, extending their service life as well as increasing the processing efficiency of particles. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

The Economy of KOSUN Linear Motion Shale Shaker

KOSUN Linear Motion Shale Shaker is especially effective while drilling top-hole sections where heavy and high-volume solids are usually encountered. In these intervals, shakers may generate powerful G-forces and its effective vibrating motion can quickly remove the dense solids from screens and particles from wells.

linear motion shale shaker
linear motion shale shaker

Shale shaker is the first stage of solids control equipment in drilling purification system. It can remove cuttings above 75 μm brought from the drilling well to leave the liquid with smaller particles into the tanks below, which will flow into next grade solids control equipment for further treatment.

Shale Shaker
Shale Shaker

Structure of Shaker Deck:

KOSUN patented shale shaker is the equipment with welded structure. Vibration motor & screen plate base are installed into screen basket with special parts. Screen basket is fixed on the adjustment beam. At each of the four vertexes of the screen basket put a vibration damping spring, which can prevent the adjoining parts and devices from being affected by the vibration. There are several shale shaker screen panels on screen basket, and they are fixed and adjusted by snap-on screw bolts and hooking tensioners so that the combined effect of horizontal and vertical supporting bars can provide enough strength for screens basket. And the panels are in an arched shape, thus making the panels more easily tensioned and more intimately connected with the frames, extending their service life as well as increasing the processing efficiency of particles.

AWD angle adjustment system:

KOSUN patented AWD angle adjustment system can raise or lower the end of screen basket while the machine is working. This part includes two vertical column assemblies that are connected on the upper beam assembly and are attached to the shaker base. The mobile part of AWD consists of the lower beam, limiting device that controls vertical movement and screw rod that drives the upward and downward movement of the screen basket. Both ends of screw rod are hinged with the upper and lower beam assemblies respectively. Positive and negative rotating handles can make the screen basket move upward and downward respectively. The screen basket angle of shale shaker can be arbitrarily adjusted within -1°~5° at an increment of 0.5°as required.(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Shale Shaker Types Used in Solids Control

KOSUN S™ series shale shaker types consist of linear motion shale shakers and Balanced Elliptical Motion shakers.

Shale Shaker Types
Shale Shaker Types

Linear Motion Shale Shaker of Kosun is especially effective while drilling top-hole sections where heavy and high-volume solids are usually encountered. In these intervals, shakers may generate powerful G-forces and its effective vibrating motion can quickly remove the dense solids from screens and particles from wells.

Features of Kosun’s Linear Motion Shale Shaker:

-G-forces linear motion up to 7.4 G ( adjustable depending on the situation )

-Hi-speed conveyance of cuttings

-Higher processing capacity

-Able to process heavier solids loads

-Enhances cuttings processing volume

-AWD device is adjustable from -1°~5°

-Single side shale shaker screens tension system to easily change the screen

-Shale shaker feeder can be weir feeder or box feeder

Balanced Elliptical Motion Shaker Usage: In drilling top-hole sections where heavy, high-volume solids, it can remove viscous solids and eliminate larger particles in drilling fluids.

Balanced Elliptical Motion shakers
Balanced Elliptical Motion shakers

Balanced Elliptical Motion shale Shaker Features & Benefits:

  1. Uniform elliptical motion at all points on basket
  2. G-forces ( 6.5G’s maximum )
  3. Optimizes solids removal
  4. Maximizes drilling-fluids recovery
  5. Extends screen service life
  6. Deck angle adjusting device from -1°~5°
  7. Single side shale shaker screens tension system to easily change the screens
  8. Shaker feeder can be weir type and header box(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Shale Shaker Desilters Desanders-KOSUN

Shale Shaker: The  shale  shaker  is  the  first  stage  of solids  control  equipment  in  drilling  purifi-cation  system.  It  can  remove  cuttings above 75μm brought  from  the  drilling  well to  leave  the  liquid  with  smaller  particles into  the  tanks  below,  which  will  flow  into next  grade  solids  control  equipment  to  be treated.

Shale Shaker
Shale Shaker

KOSUN  linear  motion  shale shaker  is  especially effective  while  drilling  top-hole  sections where  heavy  and  high-volume  solids  are usually  encountered.  In  these  intervals, shakers  may  generate  powerful  G-forces and  its  effective  vibrating  motion  can quickly  remove  the  dense  solids  from screens  and  particles  from  wells.

Desilter: In the 3rd stage of solids control for drilling mud, the desilter by Kosun makes separations between 15 and 45 μm. Characteristics of desilter by Kosun: 1. 100% Polyurethane ( PU ) material to make desilter cones for longer lifespan. 2. Clamp type for easy maintenance. 3. Compact design with small footprint. 4. Flexible options for 8, 10, 12, 16 or 20 pieces of 4″ or 5″ cones for different capacities. 5. Flexible fast connection is available for user assembly.

Desilter
Desilter

Desander: In the 2nd stage of solids control for drilling fluids, desander makes separations between 45 and 75 μm. Characteristics of desander by Kosun:1. Polyurethane ( PU ) material or high-chromium cast iron to make desander cones for longer lifespan. 2. Clamp type for easy maintenance.3. Compact design with small footprint.  4. Flexible options for 1, 2 or 3 pieces of 10″ or 12″ cones for different capacities. 5. Flexible fast connection are available for user assembly.

Desander
Desander

Solids control, or solids control equipment by Kosun – top solids and liquid separation service provider and stage 3-5 precision solids control system manufacturer in China, serving clients around the world for 25 years.  Need more detailed information, please contact us! (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Drilling Fluids 3 Stage Solids Control Separation Equipment

First  stage solids  control  equipment shale  shaker

The  shale  shaker  is  the  first  stage  of solids  control  equipment  in  drilling  purifi-cation  system.  It  can  remove  cuttings above 75μm brought  from  the  drilling  well to  leave  the  liquid  with  smaller  particles into  the  tanks  below,  which  will  flow  into next  grade  solids  control  equipment  to  be treated.

Shale Shaker
Shale Shaker

KOSUN  linear  motion  shale shaker  is  especially effective  while  drilling  top-hole  sections where  heavy  and  high-volume  solids  are usually  encountered.  In  these  intervals, shakers  may  generate  powerful  G-forces and  its  effective  vibrating  motion  can quickly  remove  the  dense  solids  from screens  and  particles  from  wells.

Secend  stage solids  control  equipment Desander

In the 2nd stage of solids control for drilling fluids, desander makes separations between 45 and 75 μm.

Desander
Desander

Characteristics of desander by Kosun:1. Polyurethane ( PU ) material or high-chromium cast iron to make desander cones for longer lifespan. 2. Clamp type for easy maintenance.3. Compact design with small footprint.  4. Flexible options for 1, 2 or 3 pieces of 10″ or 12″ cones for different capacities. 5. Flexible fast connection are available for user assembly.

Third stage solids  control  equipment Desilter

In the 3rd stage of solids control for drilling mud, the desilter by Kosun makes separations between 15 and 45 μm.

Desilter
Desilter

Characteristics of desilter by Kosun: 1. 100% Polyurethane ( PU ) material to make desilter cones for longer lifespan. 2. Clamp type for easy maintenance. 3. Compact design with small footprint. 4. Flexible options for 8, 10, 12, 16 or 20 pieces of 4″ or 5″ cones for different capacities. 5. Flexible fast connection is available for user assembly.

For more information about solids control,please contact us!(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

KOSUN Shaker Screens Sold to Iran used in FLC2000 shale shaker

As we all know, Shaker screen is the largest consumable wearing device for solids control equipment.A Cost-effective shaker screen can not only ensure the screening quality of drilling mud, but also can extend the trial life of shale shakerShale shaker screens consume a portion cost of drilling, so a cost-effective shaker screen is needed by many drilling contractors.

KOSUN developed a high-quality shaker screen through years of research and trial. Recently, KOSUN has produced a number of screens for the FLC2000 shale shaker. It has been tested by third parties and fully compliance with international standards. 610 Pieces of KOSUN Shaker Screens are ready to delivery to Iran.

shale shaker screen
shale shaker screen

KOSUN has been the leading China OEM supplier of quality, high performance screening surfaces for over 20 years. Our entry into manufacturing screens for kinds of shakers has come at the request of numerous operators who desire to improve the performance of their shakers by taking advantage of Kosun’s screen manufacturing technology. KOSUN now has screens available for kinds of internationally renowned shale shakers.

Features and Benefits of KOSUN Shaker Screen:

-Available for Derrick, Brandt, Swaco and KEM-TRON brand shakers.

-API RP 13C compliant

-Long life stainless steel screen cloth

-Triple screen layers

-Bonded to perforated panel

-Quick and easy to repair

-Consistently manufactured, rugged construction

-Mature technology, competitive price

-Ability to handle high flow rates

-Cut point integrity

-Longer screen life

-Minimize nearsize particle blinding

KOSUN is a large-scale enterprise specializing in the production of solids control equipment and solid-liquid separation equipment. After decades of rapid development, KOSUN has developed into a well-known solids control equipment manufacturer at home and abroad. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

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Shale Shaker for Drilling Fluids Solids Control

Shale shaker for solids control are devices that remove drill cuttings from the drilling fluid while circulating and drilling. There are many different designs and research into the best design is constantly ongoing since solids control is vital in keeping down costs associated with the drilling fluid.

Shale Shaker
Shale Shaker

The basic design consists of large, flat sheets of wire mesh screens or sieves of various mesh sizes that shakes or vibrates the drill cuttings, commonly shale shaker, across and off of the screens as the drilling fluid flows through them and back into the drilling fluids processing system, often called a mud system. This separates the drill cuttings, often called solids, from the drilling fluid so that it can be recirculated back down the well bore. In oilfield industry,linear motion shale shaker are widely used for drilling mud solids cotrol of oil gas well drilling for rig.

KOSUN Linear Motion Shale Shaker is especially effective while drilling top-hole sections where heavy and high-volume solids are usually encountered. In these intervals, shakers may generate powerful G-forces and its effective vibrating motion can quickly remove the dense solids from screens and particles from wells.

KOSUN  Linear Motion Shale Shaker  are  ideal  for high-capacity processing and the compact and easy-to-service design makes them a perfect choice for fast conveyance and heavy loading in tough drilling conditions. When drilling top-hole sections  or  while  heavy-volume  solids  are encountered, in these intervals, shakers are required to generate high G-forces to effectively move high-capacity drilled solids across the screens.

solids control
solids control

China manufacturer KOSUN Solids Control offer the world with drilling mud shale shaker equipments. We are an exporter of drilling fluids shale shaker for Indian, Russian,middle east.etc. Buy Linear motion shale shaker from China manufacturer. Your best shale shaker deal starts here.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com