For the same API size and the same area bottom shale shaker screen,double deck shale shaker can treat a bigger capacity. The wide-meshed shaker screen on top deck can separate most big size solids before the mud enter into the bottom deck. It greatly reduce the load of bottom shale shaker screen.
For the same API size and the same screen area shaker screen,double deck shale shaker can separate the drilling mud or drilling cuttings more dryer. As there are 2 times shale shaker separation.
The double deck shale shaker have advantages of bigger advantage and dryer separation result, but it has some difficult to change shale shaker screen. And the cost of replacement shaker screen also higher, as there are 5 each shaker screen for a shale shaker.
Shale shaker for solids control are devices that remove drill cuttings from the drilling fluid while circulating and drilling. There are many different designs and research into the best design is constantly ongoing since solids control is vital in keeping down costs associated with the drilling fluid. The basic design consists of large, flat sheets of wire mesh screens or sieves of various mesh sizes that shakes or vibrates the drill cuttings, commonly shale shaker, across and off of the screens as the drilling fluid flows through them and back into the drilling fluids processing system, often called a mud system. This separates the drill cuttings, often called solids, from the drilling fluid so that it can be recirculated back down the well bore.
In oilfield industry, linear motion shale shaker are widely used for drilling mud solids control of oil gas well drilling for rig.
1) Linear motion shale shaker. It is the most common shaker model for oil and gas drilling solids control system;
2) Balanced elliptical motion shale shaker. It is not recommended for oil and gas drilling since the flow capacity is big. If the mud flow is not equal, the motion of shaker will be changed. And performance will not be good. Mostly, professional users prefer linear motion for wide application.
Shale shaker is the first stage separation equipment for oilfield drilling mud cleaning system. It utilizes vibrating motor to generate vibrating strength. The vibrating strength drives the drilling mud to go through the shale shaker. When the drilling mud goes through the shale shaker screen, clean mud will filter into mud tank. Not allowable bigger solids will pass the screen surface and be discharged.
The separation size of shale shaker depends on shale shaker screen size. We call it API size or mesh size. The API defers from API 20 to API 325 per API RP13 standard.Through changing different API size shale shaker screen, the shale shaker can separate solids size min. above 40μm (at API 325 shaker screen).If you do not need to separate so fine solids, you can choose more fine shaker screen, like 800μm.The common screen API size for shale shaker is API60, API80, API100, API140, API160. Customer can choose the suitable size per drilling mud condition.
AWD Angle Adjustment System for KOSUN Shale Shaker
KOSUN AWD angle adjustment system for shale shaker is a patented design. It is synchronized change for both sides. You can adjust from any side, the angle change is the same for both sides.
KOSUN has options for AWD angle adjustment: Left side of the drilling shale shaker is a small motor for automatic control. And there is control for the small motor on shale shaker control panel. Right side of the shaker utilizes tools for angle adjustment. KOSUN will offer tools together with the shaker. Customer can choose any way to change the angle.
Kosun- Solids Control Company/ Drilling Waste Management Company
Hi-g drying shaker is used to recover the slurry from the cuttings to reduce the liquid / oil content in the cuttings to as low as about 10% (w / w) and recover some of the drilling mud so that the drilling costs can be reduced, The amount of drilling waste water can be reduced to reduce environmental pollution.Hi-G dryer shaker for WBM and OBM.
Hi-g drying shaker is segments of penetrating gear utilized as a part of numerous ventures, for example, coal cleaning, mining, oil and gas boring.
They are the principal period of a solids control framework on a penetrating apparatus, and are utilized to expel extensive solids (cuttings) from the boring liquid.
Boring liquids are basic to the boring procedure and, among different capacities, serve to grease up and cool the boring tool and also pass on the bored cuttings far from the drag opening. These liquids are a blend of different chemicals in a water or oil based arrangement and can be extremely costly to make.
Hi-g drying shaker are considered, by the greater part of the penetrating business, to be the most critical gadget in the strong control framework as the execution of the progressive gear specifically identifies with the cleanliness of the treated boring liquid.
Mudloggers for the most part go out and check the shakers for shake tests that have circled from base. They isolate the stone from the penetrating liquid and take it into an on location lab where they dry out the examples and name them as per profundity.
They then take a gander at the examples and break down what sort of shake they have at a specific profundity. This aides figures out what profundity that sort of shake was experienced.
Hi-g drying shaker is the essential solids division device on an apparatus. In the wake of coming back to the surface of the well the utilized penetrating liquid streams specifically to the shale shakers where it starts to be handled.
Once prepared by the shale shakers the penetrating liquid is saved into the mud tanks where other strong control hardware start to expel the better solids from it. The solids expelled by the shale shaker are released out of the release port into a different holding tank where they anticipate advance treatment or transfer.
Drilling Fluids Shale Shaker that all the industries that operate in natural and non-renewable sources of energy need a Shale Shaker. They can be widely used in oil and gas industries. Drilling and Mining Industries are also in dire need of Shale Shakers. Another industry that makes use of Shale Shakers is a coal cleaning industry.
Without the help of Shale Shakers, all these industries could face trouble and huge expenditure incurred in procuring the oil and gases through the tedious and time-consuming processes. The very first step of drilling begins with a Shale Shaker. The machines operated to separate the solids from the liquid.
The fluids, which are otherwise disposed and considered of no use at all, are wonderful lubricants and cooling agents for the Shale Shaker .
The only negative aspect of the fluids is chemicals mixed inside them that would be present in water and oil based solutions irrespective of their unique qualities.
It is a boon for industries of 21st century. Shale Shakers are highly effective, environment friendly, cost effective, and error-free. However, they need only specialized personnel and professionals to work properly.
The functions of the drilling fluids include;
1- It transports cutting to the surface.
2- It minimizes formation damage to an enormous extent.
3- It acts as a cooling force and a source of lubrication.
4- It prevents well-control issues.
5- It provides relevant information about the source.
6- It is easy on environment and does not emit harmful chemicals into the atmosphere.
7- It minimizes the risk to drilling equipment.
8- They work like a boon in high temperatures and hotter climates.
9- It can be re-used repeatedly and has longevity.
10- It reduces the chances of machine failures to a great extent.
Drilling Fluids can be hazardous and handling them requires specialized personnel who can operate and test it daily and continuously monitor it for flaws and errors.