How is Dryer Shaker Working in Drilling Waste Management?

KOSUN develops dryer shaker,vertical cuttings dryerdrying shakerdecanter centrifuge, screw conveyor, screw pump and other first-class high-performance drilling waste management system, taking “zero discharge of drilling waste” as the drilling waste treatmentstandard.

drilling waste treatment
drilling waste treatment

Hi-g dryer shaker reduces the liquid/oil content drilling cuttings to as low as about 10%(w/w) and recover part of the drilling mud,so that the drilling cost can be reduced and the drilling waste volume can be cut down,for the purpose of reducing environmental pollution.

Dryer Shaker
Dryer Shaker

Hi-G dryer shaker and vertical cuttings dryer can be introduced as drill cuttings usually take away much drilling mud and thus raise drilling cost. Hi-G dryer manages oil content and water content down to 10% from 30% while vertical cuttings dryer lowers oil on cuttings below 5%, to the greatest degree, with small rotary speed and centrifugal filtration. Either of them is effective to recover drilling mud and shrink drilling cost.

KOSUN is a professional oilfield drilling mud Hi-G Dryer shaker supplier and manufacturer in China oil drilling mud solids control and drilling waste management industry. As a pioneer in this industry, KOSUN is capable of providing customers with series products, such as oil & gas drilling fluid solids control equipment, decanter centrifuge, drilling waste management equipment and drilling security equipment.
Kosun- China Solids Control Leader&Drilling Waste Mangement Expert

Hi-G Drying Shaker for drilling waste management

Hi-G Drying Shaker is a kind of equipment of drilling waste management system, and is used to separate drilling fluid from cuttings treated by solids control equipment.

Drying Shaker
Drying Shaker

It features in two advantages:
1.It reduces total cuttings discharge amount, discharge cost and environmental pollution;
2.The recovered drilling fluid can be recycled, which reduces the cost of drilling fluid.

KOSUN LS584-D Hi-G Drying Shaker is a high frequency linear-motion vibrating screen machine, equipped with four screen panels and two vibrating motors, and offering a choice of manually adjusting screen frame angle while drilling (AWD). When LS584-D Hi-G Drying Shaker works, the screen frame angle can be adjusted from -1° to +5° by dint of its structural design innovation.

LS584-D Hi-G Drying Shaker can separate drilling fluid from cuttings efficiently. Fix vibrating motors onto the screen frame with a high-strength supporting seat, and position them on the screen box, and the positioning in this way can make vibrating motors directly exert G-forces on screens. The isolation mounts can protect the bedframe from vibration effect of the screen frame. Cuttings are fed into a hopper at the tail of screen box of LS584-D dryer by a conveying device.

drying shaker sizes
drying shaker sizes

Field-proven tensioning system is of stable performance and reliable structure. It takes less than two minutes for a person to install or remove one screen using special tools.

Kosun- China Solids Control Leader&Drilling Waste MangementExpert

Features and Advantages of Hi-G dryer shaker

KOSUN Hi-G dryer shaker is used to recover the mud from drilling cuttings,so as to reduce the liquid/oil content drilling cuttings to as low as about 10%(w/w) and recover part of the drilling mud,so that the drilling cost can be reduced and the drilling waste volume can be cut down,for the purpose of reducing environmental pollution.The Hi-G dryer shaker suitable for both of WBM and OBM.

Hi-G dryer shaker
Hi-G dryer shaker

Features and Advantages of Hi-G dryer shaker:

  1. G-force linear motion shaker with up to 8G vibrational force;
  2. Make drilling cuttings more dryer;
  3. Weir type feed box is more applicable to on-site process;
  4. Fast drilling cuttings conveying speed and high handling capacity;
  5. Screen frame tilt angle can be adjusted from -1° to 5°;
  6. Rapid screen tensioning system ensures easy screen replacement;
  7. Hi-speed conveyance.
  8. Able to process heavier cutting loads.
  9. Shaker feeder can be weir type and header box.
  10. Hoop-strip screens can be PMD and PWP screen.
Hi-G drying shaker
Hi-G drying shaker

KOSUN Hi-G dryer shaker is used to recover cuttings from water-based or oil-based drilling fluids so as to lower the hydraulic proportion than 10% and significantly reduce the cost on waste discharge. It is proved to be particularly effective in recovering the oil-based mud cuttings.

Based on a combination of innovative design and highly advanced technology, KOSUN dryer shaker allow high throughput capacities to be achieved in a compact machine design. These features facilitate the layout and design of the complete dryer shaker for mud system. Shaker dimensions can be significantly reduced, ensuring low investment costs and saving space for other oil tools, especially for offshore drilling plant.

Kosun- China Solids Control Leader&Drilling Waste Mangemnet Expert

Drilling Waste Management Equipments top Supplier

Drilling waste management equipments are used for process drilling waste from solids control system. The main equipments will including high g dryer shaker, vertical cuttings dryer, decanter centrifuge, screw pump, screw conveyor, solidification system, chemical mixing unit, etc.Kosun Solids Control is one of the top suppliers of drilling waste management equipments in China. The equipments choose and layout will be depending on drilling waste and client requirement. Amount all drilling waste management equipments, hi g dryer shaker, vertical cuttings dryer and decanter centrifuge are the key equipments.

Drilling Waste Management Equipments

Drilling Waste Management Equipments Supplier– Kosun Solids Control

Kosun Solids Control is a manufacturer for drilling waste management equipments, solids control equipments and oil sludge treatment system in China. Kosun manufacture the top technology of Hi G dryer shaker, decanter centrifuge and vertical cuttings dryer. Other than equipments, Kosun hold an shaker screen factory in xi’an city to supply a series of replace shaker screen with various type design. The shaker screen build 3 layer and super thin mesh for better screen performance.

Drilling Waste Management Equipments – Vertical Cuttings Dryer

Vertical cuttings dryer is design like a vertical centrifuge with 900RPM speed to dry solids and separate fluids out through a screen basket. It will be used for oil base mud drilling cuttings to dry solids with oil content bellow 5 percent. For the screen basket, the mesh size can be customized from 0.25 to 1.0mm.

Drilling Waste Management Equipments – Hi G Dryer Shaker

Hi G dryer shaker is design to dry solids by a high G force to separate solids though shaker screen. It is used for waster base mud drilling cuttings mainly. The shaker screen mesh size will be depending on drilling waste conditions. The G force will be fixed on 8.0 – 8.5G to reach an application.
Kosun- Solid Control System Company

Drying Shaker for Sale Cover all over the World

drying shaker for sale

A spring-stacked plunger and reversible pawl give a tightening activity amid development of the working handle. An entire 180 degrees of development is conceivable in both bearings.

Contingent upon pawl setting, moving the handle in one course turns the jack screw to raise or lower the screen outline, while in the other bearing the jack screw stays stationary amid handle development. The spring-stacked pawl allows the administrator to change the bearing to either raise or lower the shale shaker screen outline, as required.

The point of the release end of the shaker screen edge is endlessly movable inside the hardware’s accessible range.

drying shaker for sale
drying shaker for sale

There, certainly, are some precautions to be taken while operating a drying Shaker :
1.Assess release channel association on side of container for breaks. Fix association as well as add silicone sealant to avert spillage.
2.Review cover on unused container release association for breaks. Fix association as well as add silicone sealant to avert spillage.
3.Utilizing a water hose, wash off gathered process material from screen outline, inside of container and AWD point alteration parts.
4.Abundance prepare material in these regions may hinder edge alteration of screen edge and can lessen screen outline vibration if the edge bottoms out on the development.
5.Check for and evacuate any aggregation of process material or other hindrance in feeder inside. Feeder blockage may bring about over the top sprinkling and uneven dissemination of slurry onto the screen bed.

Examine whole machine for proof of covering harm, including uncovered base metal, consumption, profound scratches, or different voids. Repair harmed zones as per covering makers’ particulars.

To make sure the operation of the shale shaker and normal usage life on screen, the operator need to make sure parts like wedges, screw cap bolt and springs on the shale shakers are installed correctly with no signs of wrongdoing. The operator installs the screens according the operation manual provide it from the seller.

Hi-G Dryer Shaker of Solids Control Equipment by Kosun Manufacturer

Hi-G Dryer Shaker

Hi-G dryer shaker  is used to recover mud from cuttings to reduce the liquid / oil content in the cuttings to about 10% (w / w) and to recover part of the drilling mud to reduce drilling costs and reduce drilling waste Volume, reduce environmental pollution.  Drying shaker screen for WBM and OBM.

Hi-G dryer shaker is the key component in solids control equipment used in drilling industry. Drilling operations use a borehole technology to penetrate deep beneath the surface to reach the fossil fuel, in this pursuit the mud-loggers first need to do a sampling to ascertain the depth and quality of rock they are penetrating.

H-I G Dryer Shaker
H-I G Dryer Shaker

The drilling bit will carry with itself drilling cuttings, essentially the rock shavings, mixed with drilling mud. The mud-loggers will extract these shavings from the drilling bit for their further analysis. As explained earlier in the article, the drilling fluid is quite expensive so it is imperative for the operators to restore the drilling fluid from the drilling waste . For this purpose various solid control equipments are used, among them a shale shaker is the foremost.

Hi-G dryer shaker with the help of shaker screens helps in separating the drilling cuttings from drilling fluid, and the separated drilling fluid is channeled to a separate container for further processing and treatment. The dried solid, i.e. drilling cuttings are conveyed to a separate container for further treatment and disposal.

One very important factor in the solid control system is its contribution for environmental balance. If a solid control system is not efficient enough, it is likely that the drill cuttings will still carry some amount of drilling fluid that contains chemicals which could be really harmful for the environment and cause contamination of soil or ground water. The drilling industry follows strict rules on drilling waste management  for the sake of environmental impact.

In conclusion, drying shaker’s main function is to filter the drilling waste with the help of an effective shaker screen and as a result help in economy of overall drilling operations and environmental prevention.

Hi-g Drying Shaker Good Performance from Kosun

Hi-g drying shaker

Hi-g drying shaker  is used to recover the slurry from the cuttings to reduce the liquid / oil content in the cuttings to as low as about 10% (w / w) and recover some of the drilling mud so that the drilling costs can be reduced , The amount of drilling waste water can be reduced to reduce environmental pollution. Hi-G dryer shaker  for WBM and OBM.

Hi-g drying shaker is segments of penetrating gear utilized as a part of numerous ventures, for example, coal cleaning, mining, oil and gas boring.

They are the principal period of a solids control framework on a penetrating apparatus, and are utilized to expel extensive solids (cuttings) from the boring liquid.

Hi-G Drying shaker
Hi-G Dryingshaker

Boring liquids are basic to the boring procedure and, among different capacities, serve to grease up and cool the boring tool and also pass on the bored cuttings far from the drag opening. These liquids are a blend of different chemicals in a water or oil based arrangement and can be extremely costly to make.

Hi-g drying shaker are considered, by the greater part of the penetrating business, to be the most critical gadget in the strong control framework as the execution of the progressive gear specifically identifies with the cleanliness of the treated boring liquid.

Mudloggers for the most part go out and check the shakers for shake tests that have circled from base. They isolate the stone from the penetrating liquid and take it into an on location lab where they dry out the examples and name them as per profundity.

They then take a gander at the examples and break down what sort of shake they have at a specific profundity. This aides figures out what profundity that sort of shake was experienced.

Hi-g drying shaker is the essential solids division device on an apparatus. In the wake of coming back to the surface of the well the utilized penetrating liquid streams specifically to the shale shakers where it starts to be handled.

Once prepared by the shale shakers the penetrating liquid is saved into the mud tanks where other strong control hardware start to expel the better solids from it. The solids expelled by the shale shaker are released out of the release port into a different holding tank where they anticipate advance treatment or transfer.

Hi-G Shaker Main Functions and Structure of Kosun

Hi-G Shaker

Hi-G Shaker is an integral tool to separate drilling  waste from the drill rigs. They are used in industries like oil and gas, coal cleaning and mining. It is impossible to function in a drilling industry without making ample use of Hi-G shaker. They serve as the purification channels for the drill rigs. They remove solids by processing them finely.

Hi-G Shaker
Hi-G Shaker

The structure of the Hi-G shaker consists of five equipments mainly,
1- Hopper
It is also known as “underflow” and “base.” It is an important tool for the Shale Shaker and works as a large vessel or pot for collecting the fluids that have been processed. It should be ordered depending upon the requirements of the mud system. The larger quantities of mud would require a Hopper of a different depth.
2- Feeder
A Feeder is a collection pan for the drilling fluids before they are processed. Some feeders are equipped with a specialized technique that helps the drilling fluid move through the shaker without any obstruction or hindrance and move inside the hopper and back into the mid system prior to purification. The most commonly used feeder is called a weir feeder.
3- Screen Basket
It is an impeccable and extra-ordinary part of the machine as it shakes and moves with perfect ease while the other parts of the machine carry forward the cleaning process. It aids in better functioning of the Hi-g drying  shaker. It must simplify the working and further maintenance of the machine.
4- Basket Angling Mechanism
The shaker basket must be fully equipped and designed as per the flow of the drilling fluids. It is accommodating enough to change the angle as per the flow of liquids. The flow could be divided into two categories, namely, Pool and Beach.
5- Vibrator
This is a specialized motor used for applying vibrating force and motion to the shaker bed. It also used a set of eccentric weights to provide and unidirectional force.

We manufacture Drilling Solids Control Equipment and Drilling Waste Management Equipment for more than 20 years experience with API, IADC, ISO and CE certificated.

H-I G Dryer Shaker And Mud Cleaner System Close Relation

H-I G Dryer Shaker

H-I G Dryer Shaker is segments of penetrating gear utilized as a part of numerous ventures, for example, coal cleaning, mining, oil and gas boring. They are the principal period of a solids control framework on a penetrating apparatus, and are utilized to expel extensive solids (cuttings) from the boring liquid.

H-I G Dryer Shaker is considered, by the greater part of the penetrating business, to be the most critical gadget in the strong control framework as the execution of the progressive gear specifically identifies with the cleanliness of the treated boring liquid.

H-I G Dryer Shaker
H-I G Dryer Shaker

On the other side, A desander is generally organized by rearward over the traverse of action of solids control furnish, with a desander rotate as the subsequent dealing with unit. Desanders are gone before by gas busters, gumbo launch gear (if used), H-I G Dryer Shaker , mud cleaner (if used) and a vacuum degasser. Desanders are broadly utilized as a bit of oilfield penetrating. Hone has demonstrated that hydrocyclone desanders are budgetary and persuading gear.

On the inverse side, H-I G Dryer Shaker is sections of penetrating contraption utilized as a bit of different attempts, for example, coal cleaning, mining, oil and gas debilitating. They are the essential time of a solids control framework on an invading mechanical get together, and are utilized to evacuate expansive solids (cuttings) from the debilitating liquid.

Shale shaker are considered, by the majority of the entering business, to be the most fundamental contraption in the strong control structure as the execution of the dynamic mechanical assembly especially identifies with the cleanliness of the treated depleting liquid.

We produce drilling solid control equipment and drilling waste management equipment, with more than 20 years of experience in API, IADC, ISO and CE certification.
The full range of solid control equipment includes settling centrifuges, shale oscillators, mud washers, stainless steel degassers, pumps, mud tank systems. 

We also have OEM services, and when your production line is too tight, we can make you at a more cost-effective level based on your criteria. Not only to provide equipment,KOSUN also manufactures and manufactures spare parts drilling units related to the range of oil and gas to replace your current equipment.

 

Hi-g Drying Shaker for Sale of Kosun Manufacture

Hi-g drying shaker

Hi-g drying shaker is form the first stage barrier through which the drilling fluid or the mud passes. It is basically shale meaning clay, mud or silt, that has some specific structure which has been untouched since its deposition in ground; which is here separated.

The waste is processed first in the Hi-g drying shaker before transferring it to the other equipment. It is used to separate solids with diameter above 75µm.

Hi-G Drying shaker
Hi-G Drying shaker

Different components of shale shaker are hopper, feeder, screen basket, vibrator and basket angling mechanism and vibrator. They are believed to be most vital in solid control system as their performance direct has impact on the successive equipment and also relates to the quality of processed fluids.

Desander is a devices along with desilter form pair of hydrocyclones that differentiate sand and silt from the drilling fluid in borehole or downhole. Desander is added below the mud taker following by shale shaker and degasser.  A desander is typically positioned next-to-last in the arrangement of solids control equipment, with a desander centrifuge as the subsequent processing unit.

A drilling mud is added in its direction with an angle which is roughly at 90 degrees to it. As the drilling mud is moved downwards in this cone shaped equipment solid particles are segregated from liquids ones by centrifugal force acting on these.

This separated solid particles are allowed to continue move downward until is discarded from the hydrocyclones. Desander are set to eliminate abrasive solids found in the drilling mud, which surpass the processing of shale shakers . Desanders usually separate soild with diameter 45~74μm, and 15~44μm.

Different size of desanders and desilter are available which function similarly. They determine the size of particles the device removes from the mud system. Alike shale shaker desanders have no moving parts.

Welcome to contact us if you need.