Drying Shaker is one of the solid control equipment in drilling waste purification system and Kosun with more than 20 years experience in this aspects.
Drying shaker of maintenance is straightforward, while there are a considerable measure of basic disappointments additionally, we have to comprehend the normal deficiencies of boring liquid shaker and how to manage. The following are some common problems faced concerning the drying shaker:
The vibration engine pivot turn out to be gradually, and there is a heading warming:
This demonstrates the typical upkeep of the shale shaker was not done well, and the bearing is shy of greasing up oil, if the oil is recently included the reason will be oil quality issues or get too full, second rate oil make the bearing square so oil quality is very essential.
The poor screening nature of penetrating drying shaker:
This issues may for the most part brought on by the mis operation, it might be the shaker screen work blockage, fine grain size and increment of water substance in the strainer material, the sifter material layer is too thick, sustaining imbalance, etc. May both sides of the screen is not tight, in the event that it is an offbeat shaft vibration may the belt is too free, a time of invert revolution can be taken after the mechanical preparing is finished keeping in mind the end goal to enhance the nature of screening.
Shaft break of shale shaker box:
In the event that the screen box has been because of absence of inflexibility, flat level did not recognize, will bring about the shaft crack, on the off chance that it still in operation will likewise make the material stream peculiarities. There likewise might be uncalled for operation, that is the imbalanced sustaining is additionally one reason.
The shale shaker can’t begin or plentiful is too little:
Ought to check whether the aggregation of oil on the electrical machine is excessively, if so we ought to expel stores on the vibrating screen.
Drying Shaker for Sale by Manufacturer Kosun serving clients at home and abroad and been praised good in performance.
Balanced Elliptical Motion Shaker is a key component of the solid control equipment for the drilling industry. Drilling operations use drilling techniques to penetrate deep into the surface to achieve fossil fuels, and in this quest, the mudstone machine first needs to be sampled to determine the depth and quality of the rock it penetrates. In the oil field excavation, assuming that the offshore site, the drilling will be completed with the help of the rig.
The drill bit itself will carry cuttings, which are basically shredded with drilling mud. The mud collector will extract these shavings from the drill for further analysis. As mentioned earlier in the article, the drilling fluid is very expensive, so the operator must recover the drilling fluid from the drilling waste . To this end, the use of various solid control devices, where the shale oscillator is the most important.
The vibrating screen with a vibrating screen helps to separate the cuttings from the drilling fluid and direct the separated drilling fluid to a separate container for further processing and handling. The dried solids, i.e., the drilling chips, are transported to a separate container for further processing and disposal.
A very important factor in solid control systems is its contribution to environmental balance. If the efficiency of the solid control system is not high enough, the cuttings are likely to carry some drilling fluids containing chemical substances that may be harmful to the environment and cause contamination of the soil or groundwater. For environmental reasons, the drilling industry follows the strict rules for drilling waste treatment .
All in all, the main function of the shale shaker is to filter the drilling waste through an effective shaker screen shield, thus contributing to the overall drilling operations and the economy of environmental precautions.
Shale shaker form the first stage barrier through which the drilling fluid or the mud passes. It is basically shale meaning clay, mud or silt, that has some specific structure which has been untouched since its deposition in ground; which is here separated. . The waste is processed first in the shale shaker before transferring it to the other equipment.
It is used to separate solids with diameter above 75µm. Different components of shale shaker are hopper, feeder, screen basket, vibrator and basket angling mechanism and vibrator. They are believed to be most vital in solid control system as their performance direct has impact on the successive equipment and also relates to the quality of processed fluids.
Desander is a devices along with desilter form pair of hydrocyclones that differentiate sand and silt from the drilling fluid in borehole or downhole. Desander is added below the mud taker following by shale shaker and degasser.
A desander is typically positioned next-to-last in the arrangement of solids control equipment, with a desander centrifuge as the subsequent processing unit. A drilling mud is added in its direction with an angle which is roughly at 90 degrees to it.
As the drilling mud is moved downwards in this cone shaped equipment solid particles are segregated from liquids ones by centrifugal force acting on these. This separated solid particles are allowed to continue move downward until is discarded from the hydrocyclones.
Desander are set to eliminate abrasive solids found in the drilling mud, which surpass the processing of H-I G Dryer Shaker. Desanders usually separate soild with diameter 45~74μm, and 15~44μm.
Different size of desanders and desilter are available which function similarly. They determine the size of particles the device removes from the mud system. Alike shale shaker desanders have no moving parts.
Whether professional or not, every shale shaker user must put its integrity and standards first. A machine’s integrity is enhanced by ensuring that equipment is obtained from a certified dealer, manufactured by an accredited company, authenticated and meets the API standards and regulations.
What is quality if you purchase the wrong equipment? Remember that there are different models and types of shale shakers designed for specific needs. Now that you have purchased the shale shaker most suitable for your needs, keep in mind that this equipment is fragile and requires vigilance in its maintenance.
For enhanced efficiency and durability monitor and maintain your machine by
• Storing the equipment in their boxes or according to manufacturer’s instructions.
• Inspecting the machine to ensure it is properly mounted with the bolts properly oriented, the tension right and the screens properly aligned to the frame.
• Inspecting all parts for tears and rips or wear and tear.
• Replacing all worn parts bolts and deck and crown rubbers immediately for continued efficiency.
• Do not walk on screens or allow staff to step on them. They can be damaged.
• Avoid dropping tools on the screens.
• Wash the screens thoroughly at the end of work every day to clean off mud and sticky substances.
• Inspect the shaker screens at reasonable intervals for tears and holes. This will curb against letting mud accumulate and begin to weigh heavy against the equipment leaving it prone to heavy build-up of solids returned from the active mud tank.New
• Inspecting and controlling mud weight will enhance screen life.
Poor handling of machines could reduce their life span and leading to machine failure. Inspection and maintenance of the drilling fluid shale shaker is a must for every end user of the shale shaker. It entails proper operation, installation, storage, monitoring and maintenance of the equipment.
Balanced elliptical motion shaker are particularly effective when drilling often encounter heavy, bulky solid parts of the wellbore.
Balanced elliptical motion shaker are particularly effective when drilling often encounter heavy, bulky solid parts of the wellbore.are considered core because they are the first line of defense in the solid control system. Shale shakers are parts of drilling waste equipment used in oil and gas drilling as well as coal cleaning and mining.
The Balanced elliptical motion shaker is of vital importance in the drilling process because if the beginning is flawed, then expect a poor end product.
Balanced elliptical motion shaker are the first and crucial equipment that ensure the process is initiated as flawlessly as possible.
As a separation equipment, the shale shaker separates harmful solids which are discharged into a separate holding tank while drilling mud is directed through the shaker screen . The role played by the shaker cannot be belittled. Shale shaker are important because
• They separate drilling mud from unwanted solids
• Discharge solids so they do not contaminate the drilling fluid
• Remove harmful solid particles from the drilling mud
• Provide rock samples for mud loggers to and analyze in order to determine the depth of penetration of the rock.
The shale shaker is composed of
• The Hopper which is also known as the base. This serves as a platform for the shaker and feeder.
• Feeder which is a collection pan for underflow
• Screen basket also known as screen bed, a significant part of the equipment which transfers the shaker’s vibrating intensity and regulates its vibrating motion.
• The basket angling mechanism has the capability to adjust its angle to allow different flow rates in order to optimize the use of the shaker bed.
• The vibrator is a motion equipment which vibrates to facilitate the transfer and regulation of vibrating motion by the shaker bed.
Acclaimed as the basic and important equipment in the first phase of drilling, it is important that users choose good quality shale shakers and maintain them as is required.