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April 26, 2024April 26, 2024

KOSUN Specializes in Manufacturing Oilfield Solid Control Equipment

KOSUN is an established manufacturer of oilfield solids control equipment with a history of 32 years and is a leader in the industry. The company provides various oilfield solid control equipment, including shale shaker, vacuum degassers, desanders, decanters, vertical cuttings dryers, vacuum pumps, mud mixers, mud tanks, mud mixing hoppers, oil tanks, liquid Gas separators, centrifugal pumps, and more. KOSUN has its own factories, processing equipment, workers, technical team and service team, and is committed to providing high-quality solid control equipment and systems to customers around the world.

KOSUN has obtained 58 solid control equipment invention patents and passed multiple certifications such as API, IADC, CE, ISO, etc., demonstrating its commitment to quality and innovation in the industry. The company’s extensive experience in the design and manufacture of solids control equipment and systems has made it a trusted partner for oil and gas companies worldwide.

Oilfield solids control equipment is a vital component in the oil drilling process. These devices are designed to separate solid particles from drilling fluids, also known as drilling muds, to ensure drilling operations run smoothly and efficiently. The use of solids control equipment helps maintain drilling mud performance, which is critical to wellbore stability and the overall success of the drilling process.

The shale shaker is one of the main solids control equipment used in the oil drilling process. It is designed to remove large solid particles from drilling mud using vibrating screens. On the other hand, vacuum degasser is used to remove gas from drilling mud to ensure the stability of drilling mud and prevent potential dangers during drilling operations. Desanders Desanders are designed to remove smaller solid particles from drilling mud, while decanters are used to separate fine solid particles from the liquid phase of drilling mud.

Vertical cuttings dryer is another important equipment used to dry drill cuttings, which are solid particles separated from drilling mud. Vacuum pumps, mud agitators, mud tanks, and mud mixing hoppers are also important components of a solids control system as they are used for a variety of purposes, including transporting drilling mud, mixing additives, and maintaining drilling fluid performance.

Tags: oilfield solids control equipment, solids control equipment manufacturer, solids control equipment systems, shale shaker, vertical cuttings dryer

February 5, 2024February 5, 2024

KOSUN LS584 Series Shale Shaker is a High-Frequency Linear-Motion Vibrating Screen

KOSUN LS584 Series Shale Shaker is a high-frequency linear-motion vibrating screen machine, equipped with three screen panels and two vibrating motors, and offering a choice of manually adjusting screen frame angle while drilling (AWD). The shale shaker can be used separately, or be combined by double or multiple ones, and our company can provide corresponding diversion manifold.

When KOSUN Drilling Fluid Shale Shaker works, the screen frame angle can be adjusted from -1° to +5° by dint of innovation of its structural design. KOSUN LS584 Series Shale Shaker can separate drilling cuttings efficiently. Fix vibrating motors onto a high-strength supporting beam of screen frame, and position them on the screen bed, and the positioning in this way can make vibrating motors directly exert G-forces on screens. The isolation mounts can protect the bedframe from vibration effect of the screen frame. The screen bed humps slightly in favor of tensioning screens. This method of tensioning screens can enhance performance and service life of screens. Mud is fed to KOSUN Mud Treatment Shale Shaker via the collection pan of desilter and desander or via the feeder.

KOSUN LS584 Series Shale Shaker is the first-stage solids control equipment in the drilling fluid solids phase control system, and separates a large amount of cuttings carried by mud from wellhead, facilitating mud to enter the second-stage separation equipment.

Main Components: Major components of KOSUN Solid Control Shale Shaker include screen frame, vibrating motor, screen tensioning system, AWD, locking device, feeder, electrical system, etc.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 13379250593
Contact person: Monica Li
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

December 15, 2023December 15, 2023

How to deal with shale shaker in drilling rig heating problem？

When using a shale shaker in drilling rig, if you encounter overheating, as a shale shaker manufacturer, let’s discuss how to handle the situation when a shale shaker in drilling rig overheats!

Improper bearing selection
The use type, limiting speed, installation fit size, clearance, and self-lubricating performance of bearings have high requirements. Common bearings are prone to damage when working under harsh conditions. If the bearing selection is improper during the design phase, the bearing service life will be shortened.

Solution: Use specialized bearings. Commonly used bearings for vibrating screens generally include cylindrical roller bearings and spherical roller bearings. Both have a large radial load capacity, and the former has a higher limiting speed and a stronger ability to bear dynamic and static loads. However, it requires higher coaxiality of the bearing seat hole. The latter has good self-aligning performance and can compensate for the different shaft problems caused by the processing of the bearing seat hole, but it cannot withstand pure axial loads.

Uneven force during bearing assembly, such as uneven force on the inner and outer rings during cold assembly, resulting in a certain amount of skew between the inner and outer rings of the bearing or the bearing hole, leading to faster wear during operation.

Solution: Use specialized tooling to ensure that the inner or outer ring of the bearing is evenly pressed during the assembly process.

Large error in the center of gravity of the shale shaker, causing abnormal operation of the screen body and overheating and damage to the bearings.

Solution: The ideal working state of the shale shaker is stable operation of the entire machine, with consistent amplitudes everywhere. Therefore, it is necessary to strictly control the production and installation accuracy of the product, ensure that the center of gravity position does not shift, and try to feed uniformly.

Loose fixing bolts of the exciter, or failure to install anti-loosening spring washers, causing the center of the exciter to tremble, leading to overheating and damage to the bearings.

Solution: For the first use of the exciter, recheck the fastening bolts after running for 2 hours and 50 hours. If any loosening is found, tighten it immediately.

October 25, 2023October 25, 2023

A simple understanding of shale shaker

The shale shaker is a common screening device that works by G-forces to separate materials on the screen based on their particle size.
The shale shaker used in petroleum drilling consists of a screen box, two motors providing G-force, a screen frame, an angle adjustment system, a quick locking device, screen mesh, and a feed box. When the shale shaker starts working, it generates a certain vibration force that places the material on the screen. Through the action of vibration forces, the material is sifted on the screen to achieve the purpose of separation.
In summary, the working principle of a shale shaker is to use vibration forces to separate materials on the screen, achieving the separation of different particle sizes through various screen mesh sizes.

Tag：shale shaker

August 23, 2023August 23, 2023

Understanding the Key Differences between Balanced Elliptical Motion Shale Shakers and Linear Motion Shale Shakers

KOSUN S™ series shaker family consists of linear motion (LS) shale shakers and Balanced Elliptical Motion (ES) shakers. KOSUN shakers LS series and ES series are mostly used for the primary, scalping, fine separating, and drying stage of soft to medium-hard drilled solids in various drilling fluids, for both oil-based and water-based.

Based on a combination of innovative design and highly advanced technology, KOSUN shale shakers allow high throughput capacities to be achieved in a compact machine design. These features facilitate the layout and design of the complete shale shaker for the mud system. Shaker dimensions can be significantly reduced, ensuring low investment costs and saving space for other oil tools, especially for offshore drilling plants.

When choosing the appropriate shale shaker type, the deciding criteria are the technical requirements, such as the material (drilling fluids) properties: drilling mud viscosity, velocity of flow, feeding solids size; desired product size and capacity etc, as well as the optimum investment and operating costs.

KOSUN LS series shakers are ideal for high-capacity processing and the compact and easy-to-service design makes them a perfect choice for fast conveyance and heavy loading in tough drilling conditions. When drilling top-hole sections or while heavy-volume solids are encountered, in these intervals, shakers are required to generate high G-forces to effectively move high-capacity drilled solids across the screens.

KOSUN ES series shakers are the best choice for max retention time and frequency for the high need for dryer drilled cuttings in light-loading drilling conditions. The unique balanced elliptical basket and easy-to-service design make them a wonderful choice for reducing solids control operation costs. When faced with gentle light-loading drilling fluids, the ES shakers are required to reduce G-forces and maintain longer screen residence time, this results in drier solids, better drilling fluid recovery, longer screen life, and reduced operating costs.

The KOSUN shale shakers LS series and ES series have a wide field of use as they can easily be matched to changes in production through the proper selection of OPERATION MODE. And over 3000 KOSUN S shakers were sold to be taken into use for drilling industries, including OIL&GAS, CBM, HDD, CIVIL&CITY, etc. What`s more, they can be also versatile for mining and other industries.

Tags: linear motion (LS) shale shakers, Balanced Elliptical Motion (ES) shakers, Drilling Mud Shale Shaker operation, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

Related Products:

https://www.kosun.com/products/solids-control-equipment/

July 16, 2023July 16, 2023

What are the factors that affect the performance of a drilling mud shale shaker?

Several factors can influence the performance of a drilling mud shale shaker, which is a primary piece of equipment used for solids control in drilling operations. The performance of a shale shaker depends on various factors, including:

1, Screen Selection:

The selection of the appropriate shale shaker screen is crucial for efficient solids separation. Factors such as mesh size, screen type (e.g., flat or pyramid), and screen quality play a significant role. The mesh size determines the size of particles that can be separated, while the screen type affects the screen’s ability to convey solids and prevent blinding or clogging. Using the correct screen for the specific drilling mud composition and desired separation efficiency is essential.

2, Vibrating Motion:

The type and quality of the vibrating motion produced by the shale shaker can impact its performance. The vibration intensity, frequency, and pattern should be properly adjusted to achieve optimal solids separation. Effective vibration helps convey and distribute the mud across the screen surface, ensuring efficient solids removal.

3, Mud Flow Rate:

The mud flow rate through the shale shaker affects its performance. A high flow rate may reduce the residence time of the mud on the screen, compromising its solids removal efficiency. Conversely, a low flow rate can cause solids to settle and accumulate on the screen surface, leading to blinding. Maintaining an appropriate mud flow rate is important for optimal performance.

4, Screen Condition:

The condition of the shale shaker screen significantly impacts its performance. Over time, screens may experience wear, tear, or damage, resulting in reduced efficiency. Damaged screens can allow fine particles to bypass the screen, decreasing solids removal efficiency and potentially causing issues downstream. Regular inspection and replacement of worn-out screens are necessary to ensure consistent performance.

5, Mud Properties:

The properties of the drilling mud, including viscosity, density, and gel strength, can affect the performance of a shale shaker. High viscosity and gel strength can impede the separation process, making it more challenging to convey solids across the screen surface. Mud density can impact the flow rate and the ability to suspend solids effectively. Monitoring and adjusting mud properties to suit the shale shaker’s capabilities can optimize performance.

6, Solids Loading:

The volume and composition of solids in the drilling mud directly influence the shale shaker’s performance. Higher concentrations of solids or larger particle sizes may require adjustments in vibration intensity, screen selection, or mud flow rate to maintain efficient separation. The shale shaker’s capacity to handle the anticipated solids loading should be considered during operations.

7, Shaker Design and Configuration:

The design and configuration of the shale shaker equipment itself can affect its performance. Factors such as deck angle, number of decks, screen tensioning system, and the presence of enhancements like rubber seals or vibratory motors can impact solids conveyance and separation efficiency. Proper setup and configuration of the shale shaker equipment are crucial for optimal performance.

It is important to note that the specific factors influencing shale shaker performance may vary depending on the manufacturer, model, and operational conditions. Regular monitoring, maintenance, and adjustment of these factors are essential to achieve effective solids control and maximize the performance of a drilling mud shale shaker.

Tags: drilling mud shale shaker, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

Related Products:

https://www.kosun.com/products/solids-control-equipment/shale-shaker.html

June 12, 2023June 12, 2023

Understanding the operation of Drilling Mud Shale Shaker

The working principle of a drilling mud shale shaker involves several key components and processes:

1, Feed and Distribution:

The drilling mud containing solid particles is fed onto the shale shaker through an inlet pipe or manifold. It is then evenly distributed across the vibrating screen surface.

2, Vibrating Screen:

The vibrating screen consists of multiple layers of mesh screens, commonly made of stainless steel wire. These screens have varying mesh sizes to accommodate different particle sizes. As the mud flows over the screen, the larger particles and cuttings are separated and held on the top layer, while the filtered mud passes through.

3, Vibration Mechanism:

The shale shaker is equipped with a vibration mechanism, typically an electric motor connected to a vibrating unit. This vibration causes the screen to shake or vibrate rapidly, facilitating the separation of solid particles from the drilling mud. The vibration intensity and frequency can be adjusted to optimize the performance based on the drilling conditions.

4, Collection and Discharge:

As the solid particles accumulate on the top layer of the screen, they are collected and discharged into a separate container, often referred to as the cuttings box or trough. The clean drilling mud passes through the screens and is collected in a separate mud tank for reuse in the drilling process.

Understanding Drilling Mud Shale Shaker operation helps in optimizing drilling processes and ensuring a safer and more productive drilling environment.

Tags: working principle of a drilling mud shale shaker, Drilling Mud Shale Shaker operation, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

Related Products:

https://www.kosun.com/products/solids-control-equipment/shale-shaker.html

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

May 23, 2023June 12, 2023

Understanding the Function and Benefits of Drilling Mud Shale Shakers

Drilling mud shale shakers play a crucial role in the oil and gas drilling process. They are vital components of the solids control system, responsible for separating and removing cuttings and other solid particles from the drilling mud. In this blog, we will delve into the details of drilling mud shale shakers, their functions, and how they work.

What is a Drilling Mud Shale Shaker?

A drilling mud shale shaker is a piece of equipment used in the oil and gas industry to separate solid particles, such as cuttings, from the drilling mud. It utilizes a vibrating screen or sieve to separate the larger particles from the drilling fluid, allowing the mud to be reused and circulated back into the wellbore.

The function of a Drilling Mud Shale Shaker

The primary function of a shale shaker is to remove solid particles from the drilling fluid, maintaining its properties and minimizing waste. By separating the cuttings, shale shakers prevent them from accumulating in the wellbore, reducing the risk of equipment damage, improving drilling efficiency, and ensuring a safer drilling environment.

Benefits of Drilling Mud Shale Shakers:

1, Solids Control:

Shale shakers effectively remove solid particles, reducing the concentration of cuttings in the drilling mud and enhancing the overall solids control efficiency.

2, Mud Recycling:

By separating the cuttings, shale shakers allow the drilling mud to be reused, minimizing waste and reducing the cost of mud disposal and replacement.

3, Equipment Protection:

Removing solid particles prevents damage to downstream equipment, such as mud pumps, mud motors, and drilling bits, thereby extending their lifespan and reducing downtime for maintenance and repairs.

4, Environmental Impact:

Shale shakers play a crucial role in environmental protection by minimizing the discharge of drilling waste into the environment. By efficiently separating the cuttings, they contribute to cleaner drilling operations.

Drilling mud shale shakers are essential components of the solids control system in oil and gas drilling operations. By effectively separating solid particles from the drilling mud, shale shakers improve drilling efficiency, protect equipment, and promote environmental sustainability.

Tags: Function of Drilling Mud Shale Shakers, Benefits of Drilling Mud Shale Shakers, Drilling Mud Shale Shakers, What is a Drilling Mud Shale Shaker, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

Related Products:

https://www.kosun.com/products/solids-control-equipment/shale-shaker.html

April 22, 2023May 23, 2023

The piling slurry separation system is a combined device

KOSUN slurry separation system can be used for slurry treatment in non-drilling industries, HDD, reversing crossing, shield tunneling, pipe jacking, drilling rigs, double-wheel milling machines, three-axis mixing, diaphragm walls, etc. The piling slurry separation system is an economical purification system that separates solids from drilling mud. It is mainly used in construction piling engineering where it is required to remove coarse particles in the mud.

The piling slurry separation system consists of a coarse particle separation process and a hydro cyclone separation process. After the mud enters the piling slurry separation system, the coarse particles are screened out by a shale shaker. The liquid will be pumped to the hydrocyclone unit for fine particle separation. The piling slurry separation system has a built-in pump system, buffer tank, and electric control system. Various purification process designs enable the system to separate fine particles to meet the needs of users.

The piling slurry separation system is a combined device that gradually separates large particles and fine particles. Considering the limitation of the work site area, the design of the piling mud-water separation system occupies a small area and is easy to move in the inner space of the city. For large-capacity active mud storage, users Additional storage tanks can be made, which are very convenient to connect to the piling mud-water separation system.

Tags: piling slurry separation system, slurry separation system, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

March 21, 2023April 22, 2023

What should users consider before they buy a drilling mud shale shaker?

Drilling mud shale shakers are essential tools in the oil and gas industry that are used to separate solids from drilling fluid or mud. Shale shakers are used in the first stage of the solids control process and are responsible for removing large solids from the drilling mud. Choosing the right shale shaker is important to ensure efficient and effective solids control, which can have a significant impact on the overall success of a drilling operation. Here are some factors that a user should consider before buying a drilling mud shale shaker.

1, Shaker Type and Configuration:

The type of shaker and its configuration should be the first consideration when choosing a shale shaker. The most common types of shale shakers are linear motion shakers and elliptical motion shakers. The linear motion shaker is more common and is designed to move the drilling mud in a linear direction. Elliptical motion shakers, on the other hand, move the drilling mud in an elliptical pattern. Additionally, the user should consider the number of screens on the shaker, as well as the screen size and mesh configuration.

2, Capacity:

The capacity of a shale shaker is another important consideration. The user should determine the maximum amount of solids that will be processed and the required flow rate of the drilling mud. Shale shakers come in different sizes and capacities, and the user should choose one that can handle the anticipated capacity of the drilling operation.

3, Maintenance:

Shale shakers require routine maintenance to ensure optimal performance. The user should consider the ease of maintenance and the availability of replacement parts when choosing a shale shaker. The user should choose a shaker that is easy to maintain and has readily available replacement parts to minimize downtime.

4, Quality:

The quality of the shale shaker is also an important consideration. The user should choose a shaker from a reputable manufacturer with a track record of producing high-quality equipment. High-quality shale shakers are likely to last longer and require less maintenance, which can save the user money in the long run.

5, Price:

The price of the shale shaker is also a consideration. The user should choose a shaker that is within their budget but should not compromise on quality. The user should consider the long-term cost of owning and maintaining the shaker when making a decision.

6, Environmental Impact:

The environmental impact of the shale shaker is another consideration. The user should choose a shaker that is designed to reduce the environmental impact of the drilling operation. This can include features such as energy-efficient motors or the use of biodegradable materials in construction.

In conclusion, when choosing a drilling mud shale shaker, the user should consider the shaker type and configuration, capacity, maintenance requirements, quality, price, and environmental impact. By considering these factors, the user can select a shale shaker that will meet their needs and provide efficient and effective solids control.