KOSUN LS584 Series Shale Shaker is a High-Frequency Linear-Motion Vibrating Screen

KOSUN LS584 Series Shale Shaker is a high-frequency linear-motion vibrating screen machine, equipped with three screen panels and two vibrating motors, and offering a choice of manually adjusting screen frame angle while drilling (AWD). The shale shaker can be used separately, or be combined by double or multiple ones, and our company can provide corresponding diversion manifold.

When KOSUN Drilling Fluid Shale Shaker works, the screen frame angle can be adjusted from -1° to +5° by dint of innovation of its structural design. KOSUN LS584 Series Shale Shaker can separate drilling cuttings efficiently. Fix vibrating motors onto a high-strength supporting beam of screen frame, and position them on the screen bed, and the positioning in this way can make vibrating motors directly exert G-forces on screens. The isolation mounts can protect the bedframe from vibration effect of the screen frame. The screen bed humps slightly in favor of tensioning screens. This method of tensioning screens can enhance performance and service life of screens. Mud is fed to KOSUN Mud Treatment Shale Shaker via the collection pan of desilter and desander or via the feeder.

KOSUN LS584 Series Shale Shaker is the first-stage solids control equipment in the drilling fluid solids phase control system, and separates a large amount of cuttings carried by mud from wellhead, facilitating mud to enter the second-stage separation equipment.

Main Components: Major components of KOSUN Solid Control Shale Shaker include screen frame, vibrating motor, screen tensioning system, AWD, locking device, feeder, electrical system, etc.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 13379250593
Contact person: Monica Li
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

How to deal with shale shaker in drilling rig heating problem?

When using a shale shaker in drilling rig, if you encounter overheating, as a shale shaker manufacturer, let’s discuss how to handle the situation when a shale shaker in drilling rig overheats!

Improper bearing selection
The use type, limiting speed, installation fit size, clearance, and self-lubricating performance of bearings have high requirements. Common bearings are prone to damage when working under harsh conditions. If the bearing selection is improper during the design phase, the bearing service life will be shortened.

Solution: Use specialized bearings. Commonly used bearings for vibrating screens generally include cylindrical roller bearings and spherical roller bearings. Both have a large radial load capacity, and the former has a higher limiting speed and a stronger ability to bear dynamic and static loads. However, it requires higher coaxiality of the bearing seat hole. The latter has good self-aligning performance and can compensate for the different shaft problems caused by the processing of the bearing seat hole, but it cannot withstand pure axial loads.

Uneven force during bearing assembly, such as uneven force on the inner and outer rings during cold assembly, resulting in a certain amount of skew between the inner and outer rings of the bearing or the bearing hole, leading to faster wear during operation.

Solution: Use specialized tooling to ensure that the inner or outer ring of the bearing is evenly pressed during the assembly process.

Large error in the center of gravity of the shale shaker, causing abnormal operation of the screen body and overheating and damage to the bearings.

Solution: The ideal working state of the shale shaker is stable operation of the entire machine, with consistent amplitudes everywhere. Therefore, it is necessary to strictly control the production and installation accuracy of the product, ensure that the center of gravity position does not shift, and try to feed uniformly.

Loose fixing bolts of the exciter, or failure to install anti-loosening spring washers, causing the center of the exciter to tremble, leading to overheating and damage to the bearings.

Solution: For the first use of the exciter, recheck the fastening bolts after running for 2 hours and 50 hours. If any loosening is found, tighten it immediately.

A simple understanding of shale shaker

The shale shaker is a common screening device that works by G-forces to separate materials on the screen based on their particle size.
The shale shaker used in petroleum drilling consists of a screen box, two motors providing G-force, a screen frame, an angle adjustment system, a quick locking device, screen mesh, and a feed box. When the shale shaker starts working, it generates a certain vibration force that places the material on the screen. Through the action of vibration forces, the material is sifted on the screen to achieve the purpose of separation.
In summary, the working principle of a shale shaker is to use vibration forces to separate materials on the screen, achieving the separation of different particle sizes through various screen mesh sizes.

Tag:shale shaker

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 13379250593
Contact person: Monica Li
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

KOSUN shale shaker

Understanding the Key Differences between Balanced Elliptical Motion Shale Shakers and Linear Motion Shale Shakers

KOSUN S™ series shaker family consists of linear motion (LS) shale shakers and Balanced Elliptical Motion (ES) shakers. KOSUN shakers LS series and ES series are mostly used for the primary, scalping, fine separating, and drying stage of soft to medium-hard drilled solids in various drilling fluids, for both oil-based and water-based.

Based on a combination of innovative design and highly advanced technology, KOSUN shale shakers allow high throughput capacities to be achieved in a compact machine design. These features facilitate the layout and design of the complete shale shaker for the mud system. Shaker dimensions can be significantly reduced, ensuring low investment costs and saving space for other oil tools, especially for offshore drilling plants.

When choosing the appropriate shale shaker type, the deciding criteria are the technical requirements, such as the material (drilling fluids) properties: drilling mud viscosity, velocity of flow, feeding solids size; desired product size and capacity etc, as well as the optimum investment and operating costs.

KOSUN LS series shakers are ideal for high-capacity processing and the compact and easy-to-service design makes them a perfect choice for fast conveyance and heavy loading in tough drilling conditions. When drilling top-hole sections or while heavy-volume solids are encountered, in these intervals, shakers are required to generate high G-forces to effectively move high-capacity drilled solids across the screens.

KOSUN ES series shakers are the best choice for max retention time and frequency for the high need for dryer drilled cuttings in light-loading drilling conditions. The unique balanced elliptical basket and easy-to-service design make them a wonderful choice for reducing solids control operation costs. When faced with gentle light-loading drilling fluids, the ES shakers are required to reduce G-forces and maintain longer screen residence time, this results in drier solids, better drilling fluid recovery, longer screen life, and reduced operating costs.

The KOSUN shale shakers LS series and ES series have a wide field of use as they can easily be matched to changes in production through the proper selection of OPERATION MODE. And over 3000 KOSUN S shakers were sold to be taken into use for drilling industries, including OIL&GAS, CBM, HDD, CIVIL&CITY, etc. What`s more, they can be also versatile for mining and other industries.

Tags: linear motion (LS) shale shakers, Balanced Elliptical Motion (ES) shakers, Drilling Mud Shale Shaker operation, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

Related Products:

https://www.kosun.com/products/solids-control-equipment/

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 13379250593
Contact person: Monica Li
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

The working principle of KOSUN linear motion shale shaker

KOSUN liner shale shaker is driven by a double vibration motor. When two vibration motors are synchronous and counter-rotating, the exciting force generated by the eccentric block cancels each other in the direction parallel to the motor axis and overlapped as a resultant force in the direction perpendicular to the motor axis. Therefore, the motion trajectory of the screen machine is a straight line.Its two motor shafts have an inclination relative to the screen surface. Under the combined force of excitation force and the material’s gravity force, the material will be thrown up and jump forward to make a straight movement on the screen surface, so as to achieve the purpose of screening and classifying the material.Can be used in the pipeline to achieve automation.It has the characteristics of low energy consumption, high efficiency, simple structure, easy maintenance and completely closed structure without dust overflow.The highest mesh number is 325 mesh, which can screen out 7 materials with different particle size.

Kosun linear motion shale shaker uses the vibration motor to excite the vibration type, causes the material to be tossed on the screen net, at the same time makes the straight line movement in front, the material enters the material inlet of the screening machine evenly from the feeding machine.The upper and lower sieves of various specifications are produced through a multilayer screen,from respective outlet eduction.With low energy consumption, high output, simple structure, easy maintenance, closed structure, no dust overflow, automatic discharge, more suitable for assembly line operation.

KOSUN 2019 NEFTEGAZ ended successfully

From April 15th to 18th, KOSUN splendidly presented itself at the 19th NEFTEGAZ. KOSUN brought its own drilling mud treatment equipment, drilling mud solids control system, drilling waste treatment equipment, environmental slurry treatment equipment, etc. to the exhibition, attracting many technical experts from the industry to stop at our booth and communicate with us. We conducted in-depth communication and negotiation with customers and partners from all over the world, and talked about the industry situations, and promoted innovation and development in the field of petroleum equipment.

Based on the experience accumulated over many years, KOSUN has produced a variety of products such as shale shaker, centrifuge, cuttings dryer, desander and desilter, etc., which have been rigorously tested and widely used in many major projects around the world. KOSUN mud zero-discharge equipment – VC Series cuttings dryer and oil-base/water-base mud cuttings processing system at this exhibition are recommended, and the customers expressed great interest and attention to the design concept and technological process of this product. The customers made in-depth technical and business exchanges with us at the booth. The industry insiders and customers of various countries expressed their admiration for the comprehensive strength and achievements of KOSUN, and we won wide acclaim and praises.

This show not only strengthened KOSUN’s participation in the Russian petroleum equipment market, but also provided customers with a deeper understanding of KOSUN’s products and its strength in the field of petroleum equipment manufacturing. We also learned the actual needs of the Russian market through the show platform, accurately grasped the market trend and laid a solid foundation for the next market development.

In the future, KOSUN will continue to focus on solid-liquid separation equipment and systems in the petroleum and petrochemical industry, providing better products and services to customers around the world, boosting innovation and development in the world’s petroleum and petrochemical fields, and promoting the construction of a new interconnected system in the global petroleum and petrochemical industry.

Kosun  centrifugal machine—new technology,new products.

According to the discharge mode is divided into:Scraper discharge centrifuge (indirect process, automatic operation)

  1. Scraper discharge centrifuge (indirect process, automatic operation)
  2. Piston pushing centrifuge (continuous process version, automatic operation)
  3. Screw discharge centrifuge (continuous process, automatic operation)
  4. Centrifugal discharge centrifuge (continuous process, automatic operation)
  5. Vibration discharge centrifuge (continuous process, automatic operation)
  6. Shaking discharge centrifuge (continuous process, automatic operation)

According to the purpose of the process is divided into:Filtration centrifuge, sedimentation centrifuge

According to the way of installation is divided into:Vertical, horizontal, inclined, overhanging and triped

Kosun’s centrifuge also named “Decanter centrifuge”, is used in separating suspension of solids phase with particle ≥2μm in diameter, and can be used at Environmental Protection Industry, Chemical Industry, Food Industry, Pharmaceutical Industry,and many other related industries, and can the replacement of GEA westfalia centrifuges or Alfa Laval centrifuge.

Mongoose Shaker Parts Dealers – Kosun Manufacturer

Mongoose Shaker Parts Dealers

The Mongoose series screen is a spare part of the Mongoose series shale shaker for M-I Swaco.

Mongoose Shaker Parts Dealers- Kosun Manufacturer with more than 20 years experience that can provide a replacement screen for the MI Swaco shaker, including the Mongoose, BEM and MD series vibrating screens.

All other shaking tables are not single deck, except for honey shaker, so the main and stripping screen is different.

 

This product is a wear part of the shale shaker, mainly divided into soft screen, sieve plate type screen and frame plate screen.

Characterized :

1.wear resistance

2.wear resistance

3.temperature grade

4. low cost

5.easy disassembly

6.conductive (powder) liquid

7.good capture (waste) effect.

Mongoose Shaker replacement
Mongoose Shaker replacement

Performance: acid, alkali resistance, high temperature resistant, tensile resistance, high resistance to wear and use the longest time of 360 hours.

Purpose: shale shaker parts used in acid and alkali conditions oil mud solid liquid screening and

filtering.

All verified swaco mongoose shaker screen suppliers & swaco mongoose shaker screen manufacturers – Kosun Manufacturer  have passed business license check, Kosun can offer high quality swaco mongoose shaker screen products replacement.

Product features: the main characteristic of oil shale shaker sieve is in the process of screening

 

The replacement screen for the MI-Swaco shale oscillator combines a proven grid combination with a diamond plate to increase the efficiency of the vibrating screen while extending the screen life.

These screens are designed to meet the exact design specifications of Swaco’s shale shaker and can be mounted directly on the device using a block wedge or hook. Replacement Screen There are a variety of grid combinations that are best suited for drilling applications.

China Mongoose Shaker Screen products replacement offered by China Kosun Shaker Screen manufacturers. Mongoose Shale Shaker, Wholesale Various High Quality Mongoose Shale Shaker Products from Global Mongoose Shale Shaker Suppliers and Mongoose Shale Shaker.

Mixing and Grouting Plants of Kosun Manufacturer

Mixing and Grouting Plants

Mixing and Grouting Plants – KOSUN MA series of mud agitators are part of the drilling fluid solid control equipment, mainly used for mixing and grouting plants drilling mud to prevent the solid particles settling in the circulating tank.

The KOSUN MA Series Mud Mixer is part of the drilling fluid solid control unit and is used primarily for mixing and mixing drilling mud to prevent solid particles from depositing in the circulation tank and stabilizing the performance of the drilling fluid.

Mixing and Grouting Plants
Mixing and Grouting Plants

By the explosion-proof motor, reducer, motor base and blade composition. The motor reducer, reducer and impeller shaft are connected via a steel coupling. Impeller with four blades welded.

Mud Mixer Features and Benefits:

1.Helical gear reducer

2.Explosion-proof motor

3.Power range from 2.2 to 22KW

4. Capable of handling 20 ppg drilling fluid

5. Compact, quiet, smooth and easy to maintain
Kosun Solid Control as a professional manufacturer of soap control equipment, we have designed a large number of high quality products. In order to maintain mud homogeneity and solid suspensions, the slurry agitator can continuously and reliably mix the slurry.

The agitator stirs the mud so that the mud, sediment and sand pass through the solid control system without precipitating at the bottom of the tank. As a single turbine reducer, the product is compact, light weight, transmission balance, low noise, high transmission efficiency, strong stirring. Therefore, it is a reliable product in solid control systems.

Chinese manufacturer Kosun Solid Controls provides drilling mud mixing equipment for the rest of the world. We are exporters of drilling mud slurry mixers in India, Russia, and the Middle East. Our factories and companies are quality management system ISO 9001-2000 certification .

Kosun  solid control operation of international oil and gas drilling mud separation system sales, service, manufacturing, distribution services. Chinese manufacturer’s drilling fluid slurry agitator. Your best mud agitator is used to drill mud circulation system.