Drilling mud plays a very important function for oil drilling . So keep the character of drilling mud will be important . There are several ways to processing drilling mud, and Drilling Mud Cleaning Equipment is the best and most effective way.
In some applications, the Drilling Mud Cleaning Equipment is equal to solids control system, but the full mud circulating system in drilling work, contains more. Except for the four phase, five equipment as we know, shale shaker, vacuum degasser, desander and desilter (or mud cleaner), decanter centrifuge. There also include mud pump, electric generator, control panel, chemical reagent treatment unit, and so on.
The main components related to Drilling Mud Cleaning Equipment are mud pumps, mud pits, mud mixing equipment and contaminant removal equipment. Drilling fluid is usually a mixture of water, clay, weighting material (barite) and chemicals.
KOSUN Environmental Black Rhino Shield Slurry Separation system is divided into coarse-screen shaker module, desander module, desilter module and tail slurry treatment module. Through the slurry preparation and mixing equipment, achieve the flow balance, material balance, circulation slurry adjustment and rapid replenishment of shield circulation system.
Adopt the desander and desilter modules of Shield Slurry Separation system to guarantee a good separation effect of sand and mud in the shield circulation mud. Select a remote control mode of PLC centralized control room for the system to realize the remote centralized control and real-time monitoring of ground slurry treatment system.
Equipment the system with a Hi-G dryer to make the water content in waste slag not more than 25%, which is suitable for dump truck to directly transport the slag, reducing mud leakage. In the tail slurry treatment module, use centrifuge or filter press to treat redundant waste slurry so as to guarantee the zero discharge of ground engineering mud and water recycling.
-The reduction of sludge will reduce technical difficulties and economic pressure for final disposal.
-Harmless, because the sewage sludge contains a large number of pollutants, it must be avoided through harmless treatment to cause secondary pollution and meet environmental protection requirements.
-Resources, sludge is rich in nutrients, and has certain resource utilization conditions.
River Sediment Disposal Technology：
KOSUN Environmental River Sediment Disposal technology covers pretreatment, washing and sieving, dewatering, tail water treatment, sediment stabilization, etc. When various materials are treated and reach the standard, the clean sand will backfill into the river channel, and the dewatered sediment will undergoes treatment. KOSUN Environmental River Sediment Disposal technology includes such eight modules as pretreatment unit, desanding unit, desilting unit, dewatering unit, sewage treatment unit, clean water storage unit, solidification unit and chemicals unit.
In recent years, BRRD series Black Rhino environmental River Sediment Disposal methods , independently developed by KOSUN Environmental has been widely applied to environmental dredging field of rivers, lakes, reservoirs, etc. Moreover, we can customize the optimal integrated solution to sediment disposal according to the field hydrogeological conditions.
KOSUN Environmental river dredging sludge treatment system covers pretreatment, washing and sieving, dewatering, tail water treatment, sediment stabilization, etc. When various materials are treated and reach the standard, the clean sand will backfill into the river channel, and the dewatered sediment will undergoes treatment. KOSUN Environmental sludge treatment technology includes such eight modules as pretreatment unit, desanding unit, desilting unit, dewatering unit, sewage treatment unit, clean water storage unit, solidification unit and chemicals unit.
-Sediment disposal of urban landscape lakes and drinking water sources;
-Reservoir sediment disposal;
-River channel regulation and river sludge disposal technology.
Along with the economic development, people have higher requirements on living environment. There are numerous water environments in the polluted regions in China urgently needing to be remediated. Traditional dredging methods cannot meet the demands of people on environmental protection any longer, so the environmental dredge technology emerges at the right moment. In recent years, BRRD series Black Rhino environmental river dredging sludge treatment system, independently developed by KOSUN Environmental has been widely applied to environmental dredging field of rivers, lakes, reservoirs, etc. Moreover, we can customize the optimal integrated solution to river dredging sludge treatment system according to the field hydrogeological conditions.
Black Rhino KD series MTBM slurry treatment plant of KOSUN Environmental mainly consists of shale shaker, desander, gravel pump and tapered tank. The shake shaker is equipped with coarse and fine screens, the coarse screens can remove coarse particles from mud, and the fine screens on desander and shake shaker can remove smaller granulated sand.
Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution. Equipment parts of the system are of anti-corrosion and wear-resistance, long service life and low failure rate, and the system can be suitable for various severe working conditions. KOSUN MTBM slurry treatment plant is a kind of product that can be deeply customized. KOSUN can select color for equipment appearance according to the customer’s requirements.
Overall Advantages of KOSUN MTBM slurry treatment plant:
-Simple and useful treatment process, as well as convenient installation, operation and maintenance;
-Modular and integrated design, transportation and installation subject to standard container size, foldable operating platform, compact structure, small footprint and flexible field use;
-Adjustable G-force of shale shaker, screen panel angle and mesh size, strong overall system adaptability and easier treatment of materials from various formations;
-The pipeline of slurry system adopts composite wear-resisting material, which extends its service life.
-Meet separation requirements on various materials and customize process as per the cut point of D50; meet the requirements on different handling capacities, with treatment range of 50~2000m3/h, through combination of different module units;
-Meet various power specifications as per construction needs, and even generator set can be used for operation;
-The whole system is skid-mounted integrated system and can be also changed into vehicle-mounted mobile treatment unit.
Bored pile construction slurry treatment plant is the best solution of Mud sludge treatment in Bored Pile Construction.
How to process slurry of bored pile construction? This is a difficult problem in the construction of bored piles. The conventional mud treatment solution of bored pile is in the process of drilling, using shaker screen to separate and filter the small gravel, sand and other solid particles from the mud. Then the mud is discharged to the sink and precipitated fully. The sediment is carried to the evaporating pool by the excavator. Until the natural dehydration solidifies, the sediment is transported to the storage yard. This slurry treatment methods is feasible for small pile foundation. If there is a large quantity of pile base and the amount of mud,it is not applicable.
How to process slurry of bored pile construction? There are two solutions:1. The mud is pumped into the tanker and then is delivered to the designated place. The mud need to cover a large area, so the cost is very high. 2. First, the mud is dewatering by the mud and water dewatering equipment Bored pile construction slurry treatment plant, the water can be used again and the mud can be carried to make bricks.
KOSUN recommend the second pile mud treatment solution. Using special mud and water separation equipment Bored pile construction slurry treatment plant to solve the problem of large quantity of pile foundation and huge amount of mud.
KOSUN Bored pile construction slurry treatment plant working principle:
The Bored pile construction slurry treatment plant used of vibrating screen and cyclone desander sieve filtration principle, under the action of vibration force at high speed, large size sludge were filtered, and the clean water separated from sludge back to the mud recovery tank, the waste slurry will be discharge d form shaker and transported by the loading vehicle , the filtered water will be reuse again.
KOSUN Pipe-jackingSlurry Separation Plant can save construction costs, reduce mud emissions and reduce environmental pollution. It is an economical, efficient and environment-friendly necessary construction equipment.
Environmental Slurry Separation Plant developed by KOSUN is the most advanced technological products in the world, which can be widely used in urban rail transit construction, water conservancy and hydropower construction and municipal engineering. In the next 20 years, the construction of domestic infrastructure will be the key fieleds invested by the State. KOSUN Slurry Separation Plant can meet the environ mental requirements on urban construction and processing. The market demand of environ mental Slurry Separation Plantwill be increasing.
KOSUN KD series Pipe-jackingSlurry Separation Plant mainly consists of scalping shaker module, desanding module and desilting module. As a pre-screener, the scalping shaker can remove coarse particles from mud. The desanding module is equipped with desander (primary cyclones) and fine-mesh shaker and mainly removes granulated sand. The desilting module is equipped with desilter (secondary cyclones) and can conduct a fine separation selectively according to the field needs of customers. Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution. Wear parts of the system are of anti-corrosion and wear-resistance, long service life and low failure rate, and the system can be suitable for various severe working conditions.
In field of Micro-tunneling, Pipe-jacking construction, Bored pile and River dredging, KOSUN can manufacture different capacity Slurry Separation Plant, such as 100m³, 250m³, 425m³, 500m³ slurry treatment plant, for matching different diameter pipe jacking machine or shield tunneling machine. Welcome to visit Our factory to discuss cooperation!
When the shale shaker is working, the two synchronous motor reverse rotation so that the exciter produce reverse excitation force, forcing the sieve mesh sieve to do longitudinal movement, so that the material on the subject by the exciting force and periodically throw forward a range to complete the material screening operations. Shale shaker is suitable for screening quarry stone, also for coal preparation, mineral processing, building materials, electricity and chemical industries for product classification.
Shale shaker working part is not moving, by sliding along the face of the material so that the material is screened. Fixed grid sieve is more commonly used in the concentrator, generally used for pre-screening coarse or broken before. It is simple in structure and easy to manufacture.
Shale shaker working face is composed of a horizontal scroll shaft, the plate has a shaft, the fine material from the gap between the roller or plate through. Large pieces of material driven by the roller to move one end and discharged from the end. Working part of the shaker cylindrical, the sieve around the cylinder axis rotation, the axis installed in general tilt. Material is fed from one end of the cylinder, fine-grained material passes through the mesh openings in the cylindrical work surface and coarse material is discharged from the other end of the cylinder.
Shale Shaker is a vibration screening machinery used for treating refractory materials. The shale shaker has the process characteristics of large amplitude, high vibration intensity, lower frequency and flexible screen surface. During the work process, shale shaker always maintain the largest open-hole rate with high screening efficiency, processing capacity, easy to replace sieve, reducing costs. Shale shaker large screen surface and large processing capacity can meet the production needs of the scene.
KOSUN S™ series Shale Shakers family consist of linear motion (LS) shale shakers and Balanced Elliptical Motion (ES) Shale Shakers.
The Mongoose series screen is a spare part of the Mongoose series shale shaker for M-I Swaco.
Mongoose Shaker Parts Dealers- Kosun Manufacturer with more than 20 years experience that can provide a replacement screen for the MI Swaco shaker, including the Mongoose, BEM and MD series vibrating screens.
All other shaking tables are not single deck, except for honey shaker, so the main and stripping screen is different.
This product is a wear part of the shale shaker, mainly divided into soft screen, sieve plate type screen and frame plate screen.
4. low cost
6.conductive (powder) liquid
7.good capture (waste) effect.
Performance: acid, alkali resistance, high temperature resistant, tensile resistance, high resistance to wear and use the longest time of 360 hours.
Purpose: shale shaker parts used in acid and alkali conditions oil mud solid liquid screening and
All verified swaco mongoose shaker screen suppliers & swaco mongoose shaker screen manufacturers – Kosun Manufacturer have passed business license check, Kosun can offer high quality swaco mongoose shaker screen products replacement.
Product features: the main characteristic of oil shale shaker sieve is in the process of screening
The replacement screen for the MI-Swaco shale oscillator combines a proven grid combination with a diamond plate to increase the efficiency of the vibrating screen while extending the screen life.
These screens are designed to meet the exact design specifications of Swaco’s shale shaker and can be mounted directly on the device using a block wedge or hook. Replacement Screen There are a variety of grid combinations that are best suited for drilling applications.
China Mongoose Shaker Screen products replacement offered by China Kosun Shaker Screen manufacturers. Mongoose Shale Shaker, Wholesale Various High Quality Mongoose Shale Shaker Products from Global Mongoose Shale Shaker Suppliers and Mongoose Shale Shaker.
Mixing and Grouting Plants – KOSUN MA series of mud agitators are part of the drilling fluid solid control equipment, mainly used for mixing and grouting plants drilling mud to prevent the solid particles settling in the circulating tank.
The KOSUN MA Series Mud Mixer is part of the drilling fluid solid control unit and is used primarily for mixing and mixing drilling mud to prevent solid particles from depositing in the circulation tank and stabilizing the performance of the drilling fluid.
By the explosion-proof motor, reducer, motor base and blade composition. The motor reducer, reducer and impeller shaft are connected via a steel coupling. Impeller with four blades welded.
Mud Mixer Features and Benefits:
1.Helical gear reducer
3.Power range from 2.2 to 22KW
4. Capable of handling 20 ppg drilling fluid
5. Compact, quiet, smooth and easy to maintain
Kosun Solid Control as a professional manufacturer of soap control equipment, we have designed a large number of high quality products. In order to maintain mud homogeneity and solid suspensions, the slurry agitator can continuously and reliably mix the slurry.
The agitator stirs the mud so that the mud, sediment and sand pass through the solid control system without precipitating at the bottom of the tank. As a single turbine reducer, the product is compact, light weight, transmission balance, low noise, high transmission efficiency, strong stirring. Therefore, it is a reliable product in solid control systems.
Chinese manufacturer Kosun Solid Controls provides drilling mud mixing equipment for the rest of the world. We are exporters of drilling mud slurry mixers in India, Russia, and the Middle East. Our factories and companies are quality management system ISO 9001-2000 certification .
Kosun solid control operation of international oil and gas drilling mud separation system sales, service, manufacturing, distribution services. Chinese manufacturer’s drilling fluid slurry agitator. Your best mud agitator is used to drill mud circulation system.