Methods To Select Shale Shaker Screen Replacement

Methods To Select Shale Shaker Screen Replacement:

Refer to existing screen panels you hold. Tell KOSUN the model number, mesh size you need now. If you are not end user, please make sure inquired ones are the right one requested by the user. At least, you can send us a picture if possible. If no clear demand, please tell us the working condition, such as drilling depth, mud property, and so on.

Shale Shaker Screen
Shale Shaker Screen

Confirm the potential supplier can provide high-quality shaker screens. The right fits dimension, high-quality picture, any feedback or user reference if possible. Ask them some professional questions to verify practical manufacture ability.

If necessary and time allowed, you can ask samples for test. Compare different screens supplied by different companies. Then select the optimal one for future procurement.

Go through shaker screen data provided by manufacturers, simply judge the screen quality and conformance on KOSUN.

Don’t select screens at the lowest price. You are very clear about the quality level affects much on shaker screen quality.

KOSUN are able to produce various kinds of replacement shaker screen for different makes and models shaker. Such as the Mongoose series, Meerkat series, MD series, ALS series, BEM series; the Cobra series, the LCM series, the VNM series, the VSM series, the KPT series, the 5000 series, and so on.

Shale shaker screen is the critical parts or spare parts for shaker of drilling mud system. It is screen panels fit onshale shakers. As shale shaker is the chief defense of solids removal during well drillings, shaker screen quality will definitely affect shaker performance much.

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

The Common used Drilling Fluids Shale Shaker

Drilling Fluids Shale Shaker is a most popular equipment uses in drilling mud primary solids control system. According to different processing result and mud condition, the operator may choose the shale shakers with different vibration motions.

Drilling Fluids Shale Shaker
Drilling Fluids Shale Shaker

Usually, the common used drilling fluids shale shaker include linear motion shale shaker, balanced motion shale shaker, circle motion shale shaker. But the most common used is the linear motion shale shaker. The linear motion shale shaker uses two motors vibrate in-phase for separation. The electric vibrator and the electric equipment in the electric control system are imported explosion proof appliances. The screen area is big, the capacity high and the screening efficiency high.

The linear motion shale shaker track quickens the discard and improves screen efficiency. The basket can be adjusted to different angles tocope with different environments and drilling liquid conditions. The screen is durable and easy to install and maintain.

Drilling Fluids Shale Shaker is the fundamental mechanical screening machine in the solids control process. Our heavy duty linear motion shale shakers are able to working for all onshore & offshore drilling activities. After 30 month production, the 12 sets drilling fluid shale shaker were finished the production and inspection.

Drilling Fluids Shale Shakers are devices that remove drill cuttings from the drilling fluids while circulating and drilling. There are many different designs and research into the best design is constantly ongoing since solids control is vital in keeping.

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

The main purpose of river sediment disposal

The main purpose of  river sediment disposal:

-The reduction of sludge will reduce technical difficulties and economic pressure for final disposal.

-Harmless, because the sewage sludge contains a large number of pollutants, it must be avoided through harmless treatment to cause secondary pollution and meet environmental protection requirements.

-Resources, sludge is rich in nutrients, and has certain resource utilization conditions.

River Sediment Disposal
River Sediment Disposal

River Sediment Disposal Technology

KOSUN Environmental River Sediment Disposal technology covers pretreatment, washing and sieving, dewatering, tail water treatment, sediment stabilization, etc. When various materials are treated and reach the standard, the clean sand will backfill into the river channel, and the dewatered sediment will undergoes treatment. KOSUN Environmental River Sediment Disposal technology includes such eight modules as pretreatment unit, desanding unit, desilting unit, dewatering unit, sewage treatment unit, clean water storage unit, solidification unit and chemicals unit.

In recent years, BRRD series Black Rhino environmental River Sediment Disposal methods , independently developed by KOSUN Environmental has been widely applied to environmental dredging field of rivers, lakes, reservoirs, etc. Moreover, we can customize the optimal integrated solution to sediment disposal according to the field hydrogeological conditions.

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

River dredging sludge treatment system

KOSUN Environmental river dredging sludge treatment system covers pretreatment, washing and sieving, dewatering, tail water treatment, sediment stabilization, etc. When various materials are treated and reach the standard, the clean sand will backfill into the river channel, and the dewatered sediment will undergoes treatment. KOSUN Environmental sludge treatment technology includes such eight modules as pretreatment unit, desanding unit, desilting unit, dewatering unit, sewage treatment unit, clean water storage unit, solidification unit and chemicals unit.

river dredging sludge treatment system
river dredging sludge treatment system

Applications of river dredging sludge treatment system:

-River sediment disposal in cities and downtowns;

-Sediment disposal of urban landscape lakes and drinking water sources;

-Reservoir sediment disposal;

-River channel regulation and river sludge disposal technology.

Along with the economic development, people have higher requirements on living environment. There are numerous water environments in the polluted regions in China urgently needing to be remediated. Traditional dredging methods cannot meet the demands of people on environmental protection any longer, so the environmental dredge technology emerges at the right moment. In recent years, BRRD series Black Rhino environmental river dredging sludge treatment system, independently developed by KOSUN Environmental has been widely applied to environmental dredging field of rivers, lakes, reservoirs, etc. Moreover, we can customize the optimal integrated solution to river dredging sludge treatment system according to the field hydrogeological conditions.

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

MTBM slurry treatment plant-KOSUN

Black Rhino KD series MTBM slurry treatment plant of KOSUN Environmental mainly consists of shale shaker, desander, gravel pump and tapered tank. The shake shaker is equipped with coarse and fine screens, the coarse screens can remove coarse particles from mud, and the fine screens on desander and shake shaker can remove smaller granulated sand.

MTBM slurry treatment plant
MTBM slurry treatment plant

Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution. Equipment parts of the system are of anti-corrosion and wear-resistance, long service life and low failure rate, and the system can be suitable for various severe working conditions. KOSUN MTBM slurry treatment plant is a kind of product that can be deeply customized. KOSUN can select color for equipment appearance according to the customer’s requirements.

 

Overall Advantages of  KOSUN MTBM slurry treatment plant:

-Simple and useful treatment process, as well as convenient installation, operation and maintenance;

-Modular and integrated design, transportation and installation subject to standard container size, foldable operating platform, compact structure, small footprint and flexible field use;

-Adjustable G-force of shale shaker, screen panel angle and mesh size, strong overall system adaptability and easier treatment of materials from various formations;

-The pipeline of slurry system adopts composite wear-resisting material, which extends its service life.

-Meet separation requirements on various materials and customize process as per the cut point of D50; meet the requirements on different handling capacities, with treatment range of 50~2000m3/h, through combination of different module units;

-Meet various power specifications as per construction needs, and even generator set can be used for operation;

-The whole system is skid-mounted integrated system and can be also changed into vehicle-mounted mobile treatment unit.

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

KOSUN 4 sets double shale shakers sold to Xinjiang

Recently, 4 sets of double shale shakers produced by KOSUN has been sold to Karamay, Xinjiang, to help the oilfields in Xinjiang for mud zero discharge. This is the second time that KOSUN has supplied this customer. KOSUN has always been adhering to the principle of quality first and honesty. By the end of 2018, it has issued several sets of  shale shakers at home and abroad, and has maintained long-term friendly relations with many large companies.

double shale shakers
double shale shakers

Shale shaker is first phase solids control equipment in drilling fluids processing system, also known as key solids control equipment in drilling mud system, shale shaker decides performance of the whole solids control system. KOSUN can design double shale shakers and three shale shakers acording to clients’special requirements and also supply relevant connecting manifold, according to current industry situation.

Double shale shaker are two shale shakers of the same type designed in a squat frame, each shale shaker equipped with a buffer device. If equipped with a small rig, one of the shale shaker can be selected, and the other can be used as a spare. It can be used interchangeably during maintenance and does not affect the drilling.

KOSUN double shale shaker has the following advantages:
1. Double shaker can meet the needs of any type of drilling rig and meet various processing requirements.
2. The design of two shakers as a whole squatting seat facilitates overall transportation.
3. It is easy to install and disassemble. In the process of installation and disassembly, it can be hoisted as a whole without the need for a single device to operate.

 

 

Bored pile construction slurry treatment plant

Bored pile construction slurry treatment plant is the best solution of Mud sludge treatment in Bored Pile Construction.

Bored pile construction slurry treatment plant
Bored pile construction slurry treatment plant

How to process slurry of bored pile construction? This is a difficult problem in the construction of bored piles. The conventional mud treatment solution of bored pile is in the process of drilling,  using shaker screen to separate and filter the small gravel, sand and other solid particles from the mud. Then the mud is discharged to the sink and precipitated fully. The sediment is carried to the evaporating pool by  the excavator. Until the natural dehydration solidifies, the sediment is transported to the storage yard. This slurry treatment methods is feasible for small pile foundation. If there is a large quantity of pile base and the amount of mud,it is not applicable.

How to process slurry of bored pile construction?  There are two solutions:1. The mud is pumped into the tanker and then is delivered to the designated place. The mud need to cover a large area, so the cost is very high. 2. First, the mud is dewatering by the mud and water dewatering equipment Bored pile construction slurry treatment plant, the water can be used again and the mud can be carried to make bricks.

KOSUN recommend the second pile mud treatment solution. Using special mud and water separation equipment Bored pile construction slurry treatment plant to solve the problem of large quantity of pile foundation and huge amount of mud.

KOSUN Bored pile construction slurry treatment plant working principle:

The Bored pile construction slurry treatment plant used of vibrating screen and cyclone desander sieve filtration principle, under the action of vibration force at high speed, large size sludge were filtered, and the clean water separated from sludge back to the mud recovery tank, the waste slurry will be discharge d form shaker and transported by the loading vehicle , the filtered water will be reuse again.

Working Principle of Linear Motion Shale Shaker

Linear Motion Shale Shaker produce vibration by using inertial exciters. Linear shale shaker used  motor driven exciter, the exciter has two axes, each axis has an eccentric weight, and whirling to the opposite direction. It is also known as biaxial linear shale shaker, the two gears meshing to ensure synchronization. When two eccentric disks rotate, the centrifugal forces F generated by the two eccentric weights cancel each other out in the x-axis and add in the y-axis. As a result, a reciprocating excitation force is generated in the y-axis direction , So that the screen box in the y-axis direction of the reciprocating linear path vibration.

Linear Motion Shale Shaker
Linear Motion Shale Shaker

The surface angle of Linear Motion Shale Shaker is usually below 5 °, the screen surface vibration angle is generally 45 °, the screen surface in the exciter under the action of a straight reciprocating motion. Particles in the screen surface vibration under the projectile and fall, so that the material in the screen surface vibration of the process of continuous forward movement. Projection of the material and whereabouts of the screen surface has an impact, resulting in less than the sieve particles are separated by screening. Sieve screening efficiency and production capacity (capacity) are related to the screening of the angle of inclination, the vibration angle of the screen surface, the material’s ejection coefficient. In order to ensure high screening efficiency and large screen production volume, the appropriate Ky (ejection coefficient) value must be selected, which is the same as the method of selecting the Ky value by the vibration sieve.

KOSUN QZS series linear Motion shale shaker has the advantages of low energy consumption, high output, simple structure, easy maintenance, closed structure, no dust spill, automatic nesting, etc., It is more suitable for assembly line operations, and KOSUN QZS linear shale shaker can also be adjusted solid separation effect by AWD system.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Pipe-jacking Slurry Separation Plant

KOSUN Pipe-jacking Slurry Separation Plant  can save construction costs, reduce mud emissions and reduce environmental pollution. It is an economical, efficient and environment-friendly necessary construction equipment.

Pipe-jacking Slurry Separation Plant
Pipe-jacking Slurry Separation Plant

Environmental Slurry Separation Plant developed by KOSUN is the most advanced technological products in the world, which can be widely used in urban rail transit construction, water conservancy and hydropower construction and municipal engineering. In the next 20 years, the construction of domestic infrastructure will be the key fieleds invested by the State. KOSUN Slurry Separation Plant can meet the environ mental requirements on urban construction and processing. The market demand of environ mental Slurry Separation Plant will be increasing.

KOSUN KD series Pipe-jacking Slurry Separation Plant mainly consists of scalping shaker module, desanding module and desilting module. As a pre-screener, the scalping shaker can remove coarse particles from mud. The desanding module is equipped with desander (primary cyclones) and fine-mesh shaker and mainly removes granulated sand. The desilting module is equipped with desilter (secondary cyclones) and can conduct a fine separation selectively according to the field needs of customers. Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution. Wear parts of the system are of anti-corrosion and wear-resistance, long service life and low failure rate, and the system can be suitable for various severe working conditions.

In field of Micro-tunneling, Pipe-jacking construction, Bored pile and River dredging, KOSUN can manufacture different capacity Slurry Separation Plant, such as 100m³, 250m³, 425m³, 500m³ slurry treatment plant, for matching different diameter pipe jacking machine or shield tunneling machine. Welcome to visit Our factory to discuss cooperation!

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

The Economy of Linear Motion Shale Shaker

The Economy of Linear Motion Shale Shaker
KOSUN Linear Motion Shale Shaker is especially effective while drilling top-hole sections where heavy and high-volume solids are usually encountered. In these intervals, shakers may generate powerful G-forces and its effective vibrating motion can quickly remove the dense solids from screens and particles from wells.

The Economy of  Elliptical Motion Shale Shaker
KOSUN Balanced Elliptical Motion Shaker has a remarkable advantage in treating high viscosity drilling fluid. Under this working condition, the optimized balanced elliptical motion can effectively remove viscous solids and eliminate larger particles in drilling fluid. Meanwhile, the relatively moderate vibration strength can effectively reduce the screen consumption.The shale shaker is the first stage of solids control equipment in drilling purification system. It can remove cuttings above 75μm brought from the drilling well to leave the liquid with smaller particles into the tanks below, which will flow into next grade solids control equipment to be treated.

Elliptical Motion Shale Shaker
Elliptical Motion Shale Shaker

KOSUN patented shale shaker is an equipment with welded structure. Vibration motor & screen plate base are installed into screen basket with special parts. Screen basket is fixed on the adjustment beam. At each of the four vertexes of the screen basket there is a vibration damping spring, which can prevent the adjoining parts and devices from being affected by the vibration.

There are several screen panels on screen basket, and they are fixed and adjusted by snap-on screw bolts and hooking tensioners so that the combined effect of horizontal and vertical supporting bars may provide enough strength for screens basket. And the panels appear in an arched shape, thus making the panels more easily tensioned and more intimately connected with the frames, blessing them with longer service life as well as increasing the processing efficiency of particles.