The drilling fluid cleaner is a combined mud cleaner with a desander and desilter.

The drilling fluid cleaner is a combined mud cleaner with a desander and desilter, including a hydrocyclone desander, desilter, pressure pump, cyclone, bottom flow tank, drilling fluid vibrating screen, bracket and base. The mud cleaner is compact in structure, small in space area and powerful in function. It is an ideal choice for drilling mud to control the solid phase of two or three levels.

Xi ‘an KOSUN adopts the most advanced drilling fluid cleaner manufacturing process at home and abroad, to ensure the production of powerful, compact structure, easy to operate, easy to maintain the drilling fluid cleaner.

1. The main structure of the drilling fluid cleaner is arranged in the upper and lower parts. The cyclone desander and mud remover are arranged on the upper part.

2. There is a control butterfly valve between the main inlet and outlet pipes of the desander and desilter, which can adjust the number of work of the desander and desilter at any time, and the operation is simple and easy to maintain;

3. Wear resistant special polyurethane material is selected for the cyclone, which has the advantages of good corrosion resistance and highly healthy fluid flushing;

4. Feed mouth tangent feed, smooth transition, conducive to improve the separation efficiency, the inner surface is smooth, reasonable flow channel;

5. The hydrocyclone desander and desilter are equipped with automatic sand control and blocking device and bottom flow port adjusting device; 6. Different Numbers of desander cyclone and desilter cyclone can be configured according to user requirements.

Daily maintenance of centrifuge

Centrifuge must have special operating and maintenance personnel, operators should check per class, record the flow rate of the machine the vibration of the main bearing, bearing temperature, working current, voltage and other data, before each downtime should be in the drum and spiral of sediment is rinsed clean, lest drum and spiral internal product materials caused by the vibration of the machine, the next time you start in the process of work, in case of sudden high electric current, should be immediately shut down feed valve, open the purge valve cleaning spiral to the working current lie screw can continue through material, after returning to normal say failure lie screw have been conversely, need to find out the reason behind the discharge fault to boot up again.

Before the centrifuge is shut down for a long time, the material in the drum should be carefully removed. Grease should be added to each lubricating part and the machine should be cleaned. Rust prevention oil should be applied to the relevant parts.

Xi ‘an KOSUN series of horizontal spiral discharge settling centrifuge is my company to introduce and absorb advanced foreign technology developed on the basis of and improvement, to develop a series of centrifuge products, mainly used in urban life waste water, industrial waste water, chemical, video, pharmaceutical, nonmetalliferous ore and similar areas of solid-liquid separation in production process.

The mud gun produced by xi ‘an KOSUN is a professional oil drilling fluid solid control equipment.

Mud gun is usually used with high-power sand pump or shear pump, mainly to prevent mud from settling in drilling mud tank.

Mud gun is used for high-pressure injection device in mud tank to prevent solid phase precipitation at the corner of mud tank and suction inlet of each pump. It can also be used to transport mud between silos.

Features and advantages:

1. Mud gun manufactured by KOSUN can be fully rotated and adjusted;

2. Use a replaceable abrasive nozzle.

The mud gun produced by xi ‘an KOSUN is a professional oil drilling fluid solid control equipment, which is different from many other solid control equipment. The mud gun designed and produced by our company can perfectly combine the solid control system, coordinate the work, and make the whole solid control system become a unified whole. The mud gun produced by our company is designed, produced and manufactured for the mud solid control system of different drilling RIGS. It is mainly used in the mud solid control system of drilling fluids, including low pressure, medium pressure and high pressure. Respectively for sand pump, slurry pump mostly in the form of form a complete set, the device also can be used with drilling mud shear pump, mainly to prevent mud in drilling mud tank precipitate a kind of special tools, our company produces the mud gun injection effect is good, clean area, is currently on the market of similar products in a product is rare. The device is simple in structure, flexible in operation and convenient in use.

Mud tank as an indispensable equipment in the solid control system

As the mud carrier, the mud tank is an indispensable part of the mud circulation system, which can in turn complete the weight of mud, slurry distribution, solid-liquid separation, degassing and other processes; The mud tank carries the mud circulation from the wellhead to the mud pump, and the solid phase particles in the mud are separated step by step through the corresponding solid control equipment on the tank, and the mud weight mixing system is deployed to meet the drilling process requirements.

The degassing equipment on the mud tank can remove the harmful gas in the mud, so as to ensure the environmental requirements and mud weight of the work site; Mud tank adopts electrical centralized control. In polar regions, the tanks are equipped with heating and insulation systems.

Mud tank on the supporting equipment generally: drilling fluid shale shaker, vacuum degasser, desander, desilter. Sand and mud removal machine, liquid and gas separator, mud agitator, sand pump, shear pump, centrifuge, electronic ignition device, mixing funnel, jet mixing device, mud gun, etc.

Mud tank as an indispensable equipment in the solid control system, the use of the need to pay attention to: do not let the mud tank sediment attached to the tank wall, reduce the capacity of the tank, is not conducive to cleaning.

Xi ‘an KOSUN manufacturing series mud tank is mostly square tank, the base of i-steel as the main beam plus other profiles, on the basis of meeting its strength requirements made of skid-mounted structure.

Recently, 2 sets of ZJ15 fixed control system produced by KOSUN were successfully sent to the Ukrainian project site.

Recently, 2 sets of ZJ15 fixed control system produced by KOSUN were successfully sent to the Ukrainian project site. Previously, KOSUN invited customers from the Ukrainian market to visit the factory to inspect the production process and work progress, and the customers gave a high evaluation of KOSUN’s professional products.

KOSUN production of ZJ15 drilling solids control system is a set of mechanical and electrical control of sludge treatment system, drilling mud can be hierarchical processing, at the same time, the drilling mud can be mixed, degassing, aggravating, mixing, can also be used to supply of wellhead mud, the Ukrainian market customer order system by mud mud tank, mixing tank, rotation of the crane and solids control equipment. The whole system includes vibration screen, vacuum deaerator two-stage solid control equipment, mud mix weight system, mud supply system, electrical control system, lighting system, etc. The surface coating of the system is durable, which can ensure that the system can be used in the wear and corrosion environment.

This ZJ15 drilling solids control system has several special designs of important processes, which can be used to grade drilling mud. The mud can also be weighted, mixed and stirred. Drug canisters and pipelines can provide slurry batching for the system; Mud system can be mixed and matched for system mud; Supply silo and supply line can supply mud supply for wellhead mud defect; Mud gun pipeline and mixing system can fully stir and mix in the mud tank; The clean water collection can provide water channel for slurry distribution and flushing tank surface.

ZJ15 drilling solids control system adopts multi-functional design, so that the system can meet the requirements of different mud systems, and each system and process can work independently or simultaneously.

Liquid-gas separator is mainly used to deal with large bubbles in drilling fluid.

Liquid-gas separator is mainly used to deal with large bubbles in drilling fluid. Throttling and exhaust operation should be carried out after gas invasion; When overflow occurs, kill the well. Drilling fluid from the throttle manifold into the liquid gas separator, degassing treatment. The drilling fluid separated from the above two conditions also has small bubbles, which go into the vibration screen for degassing, flow to the sand bin, and then go into the vacuum degassing device for routine degassing.

During the drilling of ultra-high pressure gas Wells, the amount of gas and liquid entering the wellbore varies greatly. This requires the Liquid-gas separatorto have a wide range of handling capacity, and its handling capacity of gas and liquid volume must meet the needs of well killing construction. The following factors should be taken into consideration in the scheme design:

1. The task of the separator is to deal with continuous gas phase and large bubbles;

2. Provide appropriate dwell time to enable small bubbles to gather in a certain depth range below the liquid surface;

3. Solid cuttings cannot be deposited in the separator;

4. The separator can work normally except that the air column reaches the wellhead.

Features and advantages of the liquid and gas separator:

1. Separation and discharge of a large number of free gases in the mud system, including toxic gases, such as hydrogen sulfide;

2. The separated gas is discharged to the safe area of the wellsite through the discharge nozzle path for combustion;

3. The equipment is coated with anti-corrosion coating, which can extend the service life when dealing with corrosive gases.

The main shield tunnel sludge treatment systems of KOSUN.

After years of mud equipment design and manufacturing, The mud and water separation, slurry dehydration, slurry drying equipment and complete system of KOSUN have been widely used in many construction projects, such as pipe jacking construction, horizontal directional crossing, pile foundation engineering and underground diaphragm wall engineering. the pile foundation engineering and the construction of the underground continuous wall, and other construction projects, accumulated the rich spate separation field cases, and gradually formed its own in the field of shield mud treatment sludge treatment integration solutions.

The main shield tunnel sludge treatment systems are kd-200-k1 mud treatment system, d-series kds-500 mud treatment system, kd-500 mud treatment system, kd-200 mud treatment system, and kd-100 mud treatment system. In addition, we can also customize an exclusive shield tunnel sludge treatment system according to the actual needs of customers and the actual situation of the construction site.

KOSUN shield tunnel sludge treatment system is a modular structure design system. Designed for mud purification in all kinds of large, medium and small sized mud and water balance shield construction projects. The system is composed of coarse vibrating screen module, desander module and desilter module. Coarse vibrating screen module is equipped with coarse screen for removing large particles. desander module is equipped with multiple desander hydrocyclones.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: 029-89565356


Contact person: Jinbo Zheng

Contact person: Jinbo Zheng

Use and maintenance method of KOSUN SP series shear pump.

Oil drilling fluid (mud) is mainly composed of four parts: water, active solid phase, inert solid phase and chemical treatment agent. According to the proportion and interaction of each component, different components and different properties of mud can be formed. Therefore, mud composition is the key factor to adjust the performance.

In the preparation and treatment of mud, the traditional preparation method is difficult to achieve the high shear force required for direct hydration of soil and polymer, so it requires a long preparation and treatment time. The SP shear pump developed by KOSUN can quickly prepare high performance mud, greatly shorten the preparation time of mud and improve the economic benefit of drilling.

Use and maintenance method of KOSUN SP series shear pump:

1. After each use, circulate the pipeline and shear pump with clean water to avoid debris blocking the flow path and nozzle of the impeller;

2. Check the machine oil level of the oil pool in the support before use. If it is insufficient, it should be replenished.

3 packing box packing and mechanical seal two.When the seal fails, it should be replaced in time.

4. When using the mechanical seal, it is strictly forbidden not to empty the liquid, so as to avoid damage to the mechanical seal. When the lubricating and cooling oil of the mechanical seal is insufficient, it should be timely supplemented.

Xi ‘an KOSUN is a professional company providing comprehensive solutions for oily sludge treatment.

Xi ‘an KOSUN is a professional company providing comprehensive solutions for oily sludge treatment in the field of energy conservation and environmental protection, focusing on the development and service of complete sets of technologies and equipment such as reduction and resource utilization of oily sludge.

Source of oily sludge

1. Oily sludge generated by crude oil exploitation

The oily sludge generated in the process of crude oil exploitation mainly comes from the ground treatment system. The oily sludge generated in the process of oil production sewage treatment, together with the flocs formed by the water purification agent added in sewage purification treatment, the corrosion products and scale of equipment and pipelines, and bacteria (corpse), etc., constitute the oily sludge. This kind of oily sludge generally has the characteristics of high oil content, high viscosity, fine particle size and difficulty in dehydration, which not only affects the quality of crude oil, but also affects the water quality of injection in profile control of injection Wells and leads to the difficulty in reaching the standard of effluent.

2. Oily sludge is generated in the process of oilfield technology

Oily sludge may also mainly come from oil storage tanks, sedimentation tanks, sewage tanks, grease trap bottom sludge, oil sands and sludge removed from oil and water treatment facilities of refinery, light hydrocarbon processing plants and natural gas purification devices, as well as crude oil and oily sludge landed from drilling, operation and pipeline perforation. When storing oil in oil storage tank, a small amount of mechanical impurities, sand grains, soil, heavy metal salts, paraffin and asphaltene and other heavy oil components in oil products are deposited at the bottom of oil tank, forming oil sludge at the bottom of tank. In addition, the sewage from primary settling tank, secondary settling tank and well washing water recovery tank can also produce oily sludge.

3. Oily sludge generated from the sewage treatment plant of the refinery

The oily sludge in the sewage treatment plant of the refinery mainly comes from the bottom sludge of the oil separation tank, the scum of the flotation site and the bottom sludge of the original oil tank, commonly known as “three mud”. These oily sludge consists of different compositions, usually with an oil content of 10%~50%, an moisture content of 40%~90%, and a certain amount of solids.

KOSUN MD series high efficiency mud cleaner

KOSUN MD series high efficiency mud cleaner is the second and third level solid control equipment in the drilling fluid purification system, which can further separate the smaller particles solid phase contained in the mud treated by the shaker, so that the mud can enter the fourth level separation equipment. The mud cleaner can be used alone, or its bottom flow vibrating screen can be used as a parallel standby device of the first solid control vibrating screen.

Precautions for use of KOSUN MD series mud cleaner:

1. The hydrocyclone is an important separation and classification equipment of mud cleaner. In the process of use, special attention should be paid to the maintenance of the hydrocyclone.

2. When the fluid ejected from the cyclone group is not uniform umbrella shape, the appropriate knob drip nozzle, and observe until return to the normal state.

3. For the use effect and service life of the hydrocyclone, the drip nozzle and other parts should be cleaned and maintained normally.

4. When the bottom flow screen does not move in accordance with the prescribed track, the installation direction may be wrong or there is a problem with the motor circuit, the power should be immediately disconnected to check the motor or circuit, to ensure its return to normal.

5. If the bottom flow sieve appears the phenomenon of running pulp or blocking the sieve, the Angle of the sieve box should be adjusted in time, and ensure that the selected sieve mesh is suitable for the mud to be treated.

6. Always observe and test the bottom flow screen. The damaged screen should be replaced or repaired in time. After each time out of use to the bottom flow screen and screen do necessary cleaning.

7. Regular cleaning and inspection should be carried out on each part of the mud cleaner to ensure the use effect and service life.