Double Deck Drilling Fluids Shale Shaker

Do you know the Double Deck Drilling Fluids Shale Shaker ? Now Let’s talk the avantages and disadvantage of it.

drilling fluids shale shaker
drilling fluids shale shaker

Advantages of Double Deck Drilling Fluids Shale Shaker:

  1. For the same API size and the same area bottom shale shaker screen,double deck shale shaker can treat a bigger capacity. The wide-meshed shaker screen on top deck can separate most big size solids before the mud enter into the bottom deck. It greatly reduce the load of bottom shale shaker screen.
  2. For the same API size and the same screen area shaker screen,double deck shale shaker can separate the drilling mud or drilling cuttings more dryer. As there are 2 times shale shaker separation.

Disadvantages of Double Deck Drilling Fluids Shale Shaker:

The double deck shale shaker have advantages of bigger advantage and dryer separation result, but it has some difficult to change shale shaker screen. And the cost of replacement shaker screen also higher, as there are 5 each shaker screen for a shale shaker.

Shale Shaker
Shale Shaker

Shale shaker for solids control are devices that remove drill cuttings from the drilling fluid while circulating and drilling. There are many different designs and research into the best design is constantly ongoing since solids control is vital in keeping down costs associated with the drilling fluid. The basic design consists of large, flat sheets of wire mesh screens or sieves of various mesh sizes that shakes or vibrates the drill cuttings, commonly shale shaker, across and off of the screens as the drilling fluid flows through them and back into the drilling fluids processing system, often called a mud system. This separates the drill cuttings, often called solids, from the drilling fluid so that it can be recirculated back down the well bore.

In oilfield industry, linear motion shale shaker are widely used for drilling mud solids control of oil gas well drilling for rig. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste MangementExpert

Tel.: +86 29 87304914/86-13891934239

Email:lily.wang@adkosun.com

Contact person: Lily Wang

Company Video:https://www.youtube.com/c/KosunSolidControl

Online consulting:

http://www.kosun.com

http://www.kosunscreen.com

http://kosunshaker.com

http://hankoresources.com

Advantages of KOSUN LS and ES Shale Shakers

Based on a combination of innovative design and highly advanced technology, KOSUN shale shakers allow high throughput capacities to be achieved in a compact machine design. These features facilitate the layout and design of the complete shale shaker for mud system. Shaker dimensions can be significantly reduced, ensuring low investment costs and saving space for other oil tools, especially for offshore drilling plant.

KOSUN S™ series Shale Shakers family consist of linear motion (LS) shale shakers and Balanced Elliptical Motion (ES) Shale Shakers.

Shale Shakers
LS Shale Shakers

KOSUN  LS Shale Shakers  are  ideal  for high-capacity processing and the compact and easy-to-service design makes them a perfect choice for fast conveyance and heavy loading in tough drilling conditions. When drilling top-hole sections  or  while  heavy-volume  solids  are encountered, in these intervals, shakers are required to generate high G-forces to effectively move high-capacity drilled solids across the screens.

ES Shale Shakers
ES Shale Shakers

KOSUN  ES Shale Shakers are the best choice for max retention time and frequency for highly need of dryer drilled cuttings in light-loading drilling conditions. The unique balanced elliptical basket and  easy-to-service  design  makes  them  a wonderful choice for reducing solids control operation  cost.  When  faced  with  gentle light-loading drilling fluids, the ES shakers are required to reduce G-forces and maintain longer screen residence time, this results in drier solids,better drilling fluid recovery, longer screen life and reduced operating costs.

Advantages of  LS Shale Shakers and ES Shale Shakers:

-High and constant capacity

-Low space requirement

-High machine availability

-Long lifetime

-Reduce NPT(non-productive time)

-Easy replacement of wear and spare parts through

-Hydraulic opening device

-Broad range of applications

-High reduction ratio

-Lower drilling fluids cost

KOSUN shale shakers LS series and ES series are mostly used for the primary, scalping, fine separating and drying stage of soft to medium-hard drilled solids in various drilling fluids, for both oil-based and water based.The KOSUN shale shakers LS series and ES series have a wide field of use as they can easily be matched to changes in production through the proper selection of OPERATION MODE. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Mangemnet Expert

Tel.: +86 29 87304914/86-13891934239

Email:lily.wang@adkosun.com

Contact person: Lily Wang

Company Video:https://www.youtube.com/c/KosunSolidControl

Online consulting:

http://www.kosun.com

http://www.kosunscreen.com

http://kosunshaker.com

http://hankoresources.com

Replacement Derrick Shale Shaker by Manufacturer Kosun

Derrick Shale Shaker Replacement

Derrick shale shaker replacement is high quality low price and attact clients at home and abroad.

Derrick Shale Shaker , usually is referred as first line of protection for the very expensive drilling fluid. It is basically used to control the solid and also recycle as much as possible the valuable drilling fluid.

Thus Shale Shaker is important component for both solid control system and the mud system as purity of fluid passing through this directly affects the efficiency of the successive machine in line.

Replacement Derrick  shale shakers by Kosun  are important tool in drilling waste management as waste screened by this while be directly transferred to other equipment. Shale shaker is useful for separating waste of diameter above 75 µm. Components of shale shakers are hopper, feeder, screen basket, vibrator and basket angling mechanism.

Replacement Derrick Shale Shaker
Replacement Derrick shale shaker

Hopper commonly known as base of the collection of underflow which is nothing but processed drilling fluid from the shaker screens . These come in various dimensions to accommodate drilling fluid as per need.

Feeder can also be referred as accumulation pan. The main function of feeder is to collect the processed drilling fluid and thus it comes in various sizes and shapes as per requirements.

Screen Basket is simply known as bed and is also important part of shale shaker. Its function is to transfer the shaking intensity of the machine. And also has to keep this motion equal in all parts of the basket. Shaking intensity is measured in “G’s”.

Basket Angling Mechanism- To allow the flow rates of drilling fluids and to maximize the use of the shaker bed, shale shaker has to keep changing its angles. This is when Basket Angling Mechanism comes into existence. Angling mechanisms recently used ranges from hydraulic to pneumatic and mechanical.

Vibrator is a component that provides the vibratory force and also the motion type to the shale shaker. For various motions specialized electric motors are designed. Like for rotary motion eccentric weights are added and for linear motions vibrators are placed parallel to first.

Derrick shale shaker replacement  by Kosun with high quality low price with more than 20 years experience in solid control system. Welcome to contact us if you need.

Shale Shaker and Decanter Between Relationship

Shale Shaker

All the industries that operate in natural and non-renewable sources of energy need a Shale Shaker. They can be widely used in oil and gas industries. Drilling and Mining Industries are also in dire need of Shale Shakers. Another industry that makes use of Shale Shakers is a coal cleaning industry. Without the help of Shale Shakers, all these industries could face trouble and huge expenditure incurred in procuring the oil and gases through the tedious and time-consuming processes. The very first step of drilling begins with a Shale Shaker. The machines operated to separate the solids from the liquid.

Shale Shaker
Shale Shaker

The fluids, which are otherwise disposed and considered of no use at all, are wonderful lubricants and cooling agents for the Shale Shaker. The only negative aspect of the fluids is chemicals mixed inside them that would be present in water and oil based solutions irrespective of their unique qualities.

It is a boon for industries of 21st century. Shale Shakers are highly effective, environment friendly, cost effective, and error-free. However, they need only specialized personnel and professionals to work properly. They directly influence and affect the outcome of industries’ profits and losses. It becomes essential to keep them clean for better functioning.

Decantation is a process of separating impurities from a liquid solution. It is quite similar to the process of sedimentation where an insoluble object is immersed in the liquid sample and allowed it to rest for a while. It attracts all the impurities and the water comes out purified and cleaner. A decanter is like a glass or bowl like structure, which performs the sedimentation or decantation, process and aims at purification of the liquids that could be wine, cognac, scotch, or a whiskey. It was a very popular method for storing wines during the earlier times.

Decanters are made using a varied material as such as glass, stainless steel or a crystal. Christina Moueix had once quoted about decanting wines that he had like to decant both young and old wines. He wanted to show respect for old wines and leap of faith in the younger ones.

He believed that decanting old wines is necessary as it removes any deposits that may have accumulated over the years. Decanting wines helped in maintaining the clarity and taste of the wine. The young wines ought to be decanted for at least a few hours as they allow development which otherwise could have taken many years without decantation.

Shale Shaker, Shale Shaker Screen and Shale Shaker Screen Manufacturers

Shale Shaker

Shale Shaker and Shale Shaker Screen provided by Shale Shaker Screen Manufacturers by kosun .

Shale Shaker, all these industries could face trouble and huge expenditure incurred in procuring the oil and gases through the tedious and time-consuming processes. The very first step of drilling begins with a Shale Shaker. The machines operated to separate the solids from the liquid.

shale shaker
shale shaker

Shale Shakers are highly effective, environment friendly, cost effective, and error-free. However, they need only specialized personnel and professionals to     work properly. They directly influence and affect the outcome of industries’ profits and losses. It becomes essential to keep them clean for better functioning.

Shale shaker screen

Shale shaker screen sizes and shape are based on shale shaker manufacturing and model.Rectangular heavy-duty vibrating screens are mainly used for heavy-duty solid cuttings collected in oilfield drilling.

Shale Shaker Screen
Shale Shaker Screen

The fluids, which are otherwise disposed and considered of no use at all, are wonderful lubricants and cooling agents for the Shale Shaker. The only negative aspect of the fluids is chemicals mixed inside them that would be present in water and oil based solutions irrespective of their unique qualities.
It is a boon for industries of 21st century.

Shale Shaker Screen Manufacturers

Shale Shaker Screens manufacturer-Kosun have offered clients all over the world as the Kosun shale shaker screen, Derrick Shaker Screens, Mi SWACO Shaker Screens and Brandt Shaker Screens replacement….

Shale Shaker Screen manufacturers
Shale Shaker Screen manufacturers

Shale shaker, shale shaker screen and shale shaker screen manufacturers with more than 20 years experience.

Kosun will integrate the global resources, set foot on the Chinese market, provide all-round and one-stop oil drilling fluid solid control products and waste treatment products, solutions and a high degree of responsibility and sustainable innovation in the spirit of the service, to maximize the staff, And shareholders, and customer satisfaction for the pursuit of Kosun people.

KOSUN will wholeheartedly serve the customers at home and abroad with abundant technological strength and perfect after-sales service system. KOSUN is looking forward to negotiation and cooperation with you!

Shale Shaker and Mud Cleaner System from Kosun

Shale Shaker

Shale Shakers are highly effective, environment friendly, cost effective, and error-free. However, they need only specialized personnel and professionals to work properly.

It is a boon for industries of 21st century, all the industries that operate in natural and non-renewable sources of energy need a Shale Shaker. They can be widely used in oil and gas industries. Drilling and Mining Industries are also in dire need of Shale Shakers. Another industry that makes use of Shale Shakers is a coal cleaning industry.

shale shaker
shale shaker

Without the help of Shale Shakers , all these industries could face trouble and huge expenditure incurred in procuring the oil and gases through the tedious and time-consuming processes. The very first step of drilling begins with a Shale Shaker. The machines operated to separate the solids from the liquid.

The fluids, which are otherwise disposed and considered of no use at all, are wonderful lubricants and cooling agents for the Shale Shaker. The only negative aspect of the fluids is chemicals mixed inside them that would be present in water and oil based solutions irrespective of their unique qualities.

A Mud Cleaner is a comparatively more traditional device, which separates finer particles of the mud from larger particles effectively and efficiently within a limited period. Their expertise lies in removing extremely larger particles which could be as large as 100 micrometers.. It can work efficiently and cleanse as much as a few gallons per minute if followed and scrutinized under professional personnel.

Mud Cleaners have their own disadvantages and shortcomings. They do not work well in certain conditions such as one where particle sizes may differ largely. They work perfect when there is an even size and texture of mud throughout. They stand out for being economical and easy to operate as they do not have many rules book to be followed.

Shale Shaker Definition Meaning from Kosun

Shale Shaker

Shale Shaker is the most important device for the drilling industries as it magically removes all impurities and solid waste from the liquids required for business. This device is simple in concept, but it is comparatively difficult to use efficiently. The smaller particles can easily be removed from the machine’s screen but larger particles require time and patience.

Earlier, It was evident that only a single Shale Shaker could effectively be used for the entire business but now owing to higher modern efficiency, drills can have as many as four shakers. The upper strata of drilling speed and cutting can handle extreme pressure. However, shale shaker screen should be regularly scrutinized for failure to operate. Timely detection of any flaws and replacement would ensure a long life of the Shale Shaker.

shale shaker
shale shaker

There are two keys to successfully operate the device;
1- Disassembly of the Vibrator
2- Re-assembling of the Shale Shakers
•    The whole process can be technically difficult but if followed systematically, it can become an easy task. Firstly, disconnect the power to electric motor and switch of the open position. After that, you will need to drive pulley and remove the motor. Thereafter, you will need to remove the counterweight from both the ends of vibrator shafts.
•    Begin loosening the support bolts of and V-Belts under the motor. Remove the counterweight using screws and later remove the collars, cartridge caps and retainers
•    The retaining ring should be removed only from the drive side, strike on one end of the shaft using a hammer or a block of wood, it should become easier after completing this process
•    If it continues to give trouble, the cartridge should be immersed from inside by striking the shaft again using the other end.
•    Check the bolts for fastening of the vibrator. The bolts should be tightened to 210 ft lbs.

Shale Shaker, Desander Close Relation

Shale Shaker

Shale shaker form the first stage barrier through which the drilling fluid or the mud passes. It is basically shale meaning clay, mud or silt, that has some specific structure which has been untouched since its deposition in ground; which is here separated. . The waste is processed first in the shale shaker before transferring it to the other equipment.

It is used to separate solids with diameter above 75µm. Different components of shale shaker are hopper, feeder, screen basket, vibrator and basket angling mechanism and vibrator. They are believed to be most vital in solid control system as their performance direct has impact on the successive equipment and also relates to the quality of processed fluids.

shale shaker
shale shaker

Desander is a devices along with desilter form pair of hydrocyclones that differentiate sand and silt from the drilling fluid in borehole or downhole. Desander is added below the mud taker following by shale shaker and degasser.

A desander is typically positioned next-to-last in the arrangement of solids control equipment, with a desander centrifuge as the subsequent processing unit.  A drilling mud is added in its direction with an angle which is roughly at 90 degrees to it.

As the drilling mud is moved downwards in this cone shaped equipment solid particles are segregated from liquids ones by centrifugal force acting on these. This separated solid particles are allowed to continue move downward until is discarded from the hydrocyclones.

Desander are set to eliminate abrasive solids found in the drilling mud, which surpass the processing of H-I G Dryer Shaker. Desanders usually separate soild with diameter 45~74μm, and 15~44μm.

Different size of desanders and desilter are available which function similarly. They determine the size of particles the device removes from the mud system. Alike shale shaker desanders have no moving parts.

Kosun also provide  balanced elliptical motion shaker , Drilling Fluids Dryer Shaker, Shale Shaker ScreenDrying Shaker ……

Kosun with more than 20 years experience in this aspect, welcome to contact us if you need.

Shale Shaker of High Efficiency from Kosun Manufacturer

Shale Shaker

Shale shaker  is the first grade of solids control equipment in drilling purification system.

Shale shaker is mainly used in geographical engineering for mining of coal or other diesel products.

Increase shaker screening area- As per screening practices, decrease drilling mud amount in unit shaker screen is favorable to improve screening effect. When filled upto 80% to its capacity it performs as much as it could.

shale shaker
shale shaker

So make sure that the shaker screen is big enough to conduct screening drilling mud which always think 2:1 rate for the length to width of the screen is the best design. Thus improving shaker screen will facilitate better working of it.

Size of shaker screens matters too! When a bigger size shaker screen is used in shale shaker it not only increases the vibration strength and amplitude but also improves the hitting force and shearing force reacted by shale shaker screen to drilling mud and decreasing adhesive force between solid particles. Meanwhile, this measure is good at avoiding block of the screen to some extent, realizing drilling mud shearing and separation.

Basket angling mechanism-proper angling control the drilling mud flowing speed. Generally, big angle is faster than that of small angle. Although this practice is with big volume of shale shaker, it really does low efficiency. So, according to experience, it’s fine to keep cutting fluids speed <0.6m/S and 15 degrees for the screen.

Adding many layers screens to shale shaker- different particles are resent with different sizes thus to eliminate these multi-layer screen it can be used.  Setting several layers of screen with bigger mesh form low to upper screens help to improve the shaking screen efficiency.

Proper cleansing and maintenance of it- If cleaned by brushes or sticks it can lead to damage of the screen. It is must to use proper cleansing solutions . Never use water with an oil or synthetic based mud. For maintenance of the shaker ensure the shaker components are in good order; rubber supports, tensioning mounts etc.

Shale Shaker – Functions of Solids Control Equipment

Shale Shaker for Sale

Shale shaker is the key component in solids control equipment used in drilling industry. Drilling operations use a borehole technology to penetrate deep beneath the surface to reach the fossil fuel, in this pursuit the mud-loggers first need to do a sampling to ascertain the depth and quality of rock they are penetrating. In oil field digging, let’s suppose in an off-shore site, this drilling will be done with the help of drilling rig.

As the drilling bit will cut through the rock underneath ocean floor, it will need some lubricant to keep it going, a drilling fluid is used for that purpose. A drilling fluid is a rich mixture of different chemicals, either oil based or water based, this is commonly known as “drilling mud”. This drilling mud is very expensive to create, and it doesn’t only keep the equipment lubricated but also help in keeping it cool and clean for further operations.

shale shaker
shale shaker

The drilling bit will carry with itself drilling cuttings, essentially the rock shavings, mixed with drilling mud. The mud-loggers will extract these shavings from the drilling bit for their further analysis. As explained earlier in the article, the drilling fluid is quite expensive so it is imperative for the operators to restore the drilling fluid from the drilling waste. For this purpose various solid control equipments are used, among them a shale shaker is the foremost.

A shale shaker with the help of shaker screen helps in separating the drilling cuttings from drilling fluid, and the separated drilling fluid is channeled to a separate container for further processing and treatment. The dried solid, i.e. drilling cuttings are conveyed to a separate container for further treatment and disposal.

One very important factor in the solid control system is its contribution for environmental balance. If a solid control system is not efficient enough, it is likely that the drill cuttings will still carry some amount of drilling fluid that contains chemicals which could be really harmful for the environment and cause contamination of soil or ground water. The drilling industry follows strict rules on drilling waste handling for the sake of environmental impact.

In conclusion, shale shaker’s main function is to filter the drilling waste with the help of an effective shaker screen and as a result help in economy of overall drilling operations and environmental prevention.